Removal and Installation

Fuel Pump Assembly (with Fuel Filter, Level Sensor (Gauge) and Fuel Cut Valve)

Removal




1. Remove fuel tank from vehicle referring to "Fuel Tank Removal and Installation".
2. Disconnect electric connector from fuel pump assembly.
3. Disconnect fuel vapor hose (1) and pipes (7) from fuel pump assembly. For quick joint (6), disconnect it as follows:
a. Remove mud, dust and/or foreign material between pipe and joint by blowing compressed air.
b. Unlock joint lock (5) by inserting special tool (4) between pipe and joint.

Special tool
(A): 09919-47020

c. Disconnect joint from pipe.

4. Remove fuel pump assembly from fuel tank.

Installation




1. Clean mating surfaces of fuel pump assembly and fuel tank.
2. Install new gasket (1), fuel pump assembly (2) and plate (3) to fuel tank.
As both fuel pump installation face (4) of fuel tank and plate have cutout section, match them when installing these parts.
3. Tighten fuel pump assembly bolt to specified torque.

Tightening Torque
Fuel pump bolt (a): 10 N.m (1.0 kg.m, 7.5 lb-ft)




4. Connect fuel vapor hose and pipe joints to fuel pump assembly after cleaning pipe inserted to joint.

CAUTION: When connecting joint, push joint into pipe till joint lock clicks and check to ensure that pipes are connected securely, or fuel leak may occur.

5. Connect electric connector to fuel pump assembly.
6. Install fuel tank to vehicle referring to "Fuel Tank Removal and Installation".