Clutch Cover, Clutch Disc and Flywheel Removal and Installation
Clutch Cover, Clutch Disc and Flywheel Removal and InstallationRemoval
1. Dismount transaxle.
2. Hold flywheel stationary with special tool and remove clutch cover bolts (2), clutch cover (1) and clutch disc.
Special Tool (A): 09924-17811
3. When pulling out input shaft bearing (1) from flywheel (2), use the following special tool.
Special Tool
(A): 09921-20210
(B): 09930-30104
Installation
NOTE: Before assembling, make sure that flywheel surface and pressure plate surface have been cleaned and dried thoroughly.
1. Install flywheel (2) to crankshaft and tighten bolts (1) to specification.
Special Tool (A): 09924-17811
Tightening torque
Flywheel bolts (a): 70 Nm (7.0 kgf-cm, 51.0 ft. lbs.)
2. Using special tool, install input shaft bearing to flywheel.
Special Tool (A): 09913-76010
3. Aligning clutch disc with flywheel center by using special tool, install clutch cover (1) and bolts (2). Then tighten bolts (2) to specification.
NOTE:
^ While tightening clutch cover bolts, compress clutch disc with special tool (clutch center guide) by hand so that disc is centered.
^ Tighten cover bolts little by little evenly in diagonal order.
Special Tool
(A): 09924-17811
(B): 09923-36320
Tightening torque
Clutch cover bolts (a): 23 Nm (2.3 kgf-cm, 17.0 ft. lbs.)
4. Slightly apply grease to input shaft (1), then join transaxle assembly with engine.
"A": Grease 99000-25210
NOTE: When inserting transaxle input shaft to clutch disc, turn crankshaft little by little to match the splice mesh.