15. Left Case Assembly

Left Case Assembly





1. Join input shaft (5), countershaft (4), low speed gear shift shaft (2) and high speed gear shift shaft (3) assemblies all together, then install them into right case (1) so as not to damage oil seal by input shaft spline.

NOTE:
^ Input shaft right bearing on shaft can be installed into right case by tapping shaft with plastic hammer.
^ Make sure that countershaft is engaged with final gear while installing.





2. Install 5th & reverse gear shift shaft (1) with 5th & reverse gear shift guide shaft (2) into right case (5). Reverse gear shift arm (4) has to be joined with reverse gear shift lever (3) at the same time.





3. Make reverse idler gear (1) with reverse gear shift lever (2), insert reverse gear shaft (3) into case (4) through idler gear and then align "A" in shaft with "B" in case.

NOTE:
^ Make sure that washer (5) has been installed in shaft at above the gear.
^ Confirm that reverse gear shift lever end has clearance 1 mm (0.04 inch) to idler gear groove.

Tightening torque
Reverse gear shift lever bolts 23 Nm (2.3 kgf-cm, 17.0 ft. lbs.)
4. Clean mating surfaces of both right and left cases, coat mating surface of left case (1) with sealant evenly then mate it with right case (2).
Sealant 99000-31230
5. Tighten case bolts (3) from outside to specified torque.
Tightening torque
Transaxle case bolts (b): 23 Nm (2.3 kgf-cm, 17.0 ft. lbs.)





6. Install reverse shaft bolt (4), to which thread lock cement has been applied, with aluminum washer and tighten it.
"A": Thread lock cement 99000-32110
Tightening torque
Reverse shaft bolt (c): 23 Nm (2.3 kgf-cm, 17.0 ft. lbs.)
7. Install another case bolts from clutch housing side and tighten them to specification.
8. Check locating springs for deterioration and replace with new ones as necessary.

Locating spring





9. Install steel ball (3) and locating spring for respective gear shift shaft and tighten with bolt (1) to which sealant has been applied.
"A": Sealant 99000-31230
Tightening torque
Gear shift locating bolts (a): 13 Nm (1.3 kgf-cm, 9.5 ft. lbs.)