Operation CHARM: Car repair manuals for everyone.

Procedures

Draining and Refilling the Cooling System

WARNING: Do not remove the surge tank cap while the engine and the radiator are hot. Scalding fluid and steam may be blown out under pressure.

1. Place a pan below the vehicle to catch the draining coolant.
2. Remove the surge tank cap.





3. Unplug the drain cock.
4. Catch the escaping fluid in a drain pan.
5. Remove all sludge and dirt from inside the surge tank.
6. Plug the drain cock.
7. Add the clean water to the surge tank.
8. Fill the tank slowly so that the upper reservoir hose remains above the water line. This allows the air inside the cooling system to escape.
9. Start the engine.





10. Run the engine until the thermostat opens. You can tell the thermostat is open when both radiator hoses are hot to the touch.
11. Stop the engine.
12. Repeat Steps 1 through 9 until the drained water is clear and free of coolant and rust.
13. Fill the cooling system through the surge tank with a mixture of ethylene glycol antifreeze and water. The mixture must be at least 50 percent antifreeze, but not more than 60 percent a antifreeze.





14. Fill the surge tank to the specified MAX fill mark on the outside of the tank.