Rack and Pinion Disassembly and Assembly
Rack and Pinion Disassembly and AssemblyTools Required: KM-3-22610 Installer
Disassembly
1. Remove the rack and pinion steering assembly from the vehicle.
2. Remove the valve and pinion assembly from the rack and pinion steering assembly.
3. Remove the rack bearing assembly from the rack and pinion steering assembly.
4. Mark the threads on the inner tie rod to aid in repositioning the adjusting nut.
5. Loosen the adjusting nut and remove the outer tie rod nut and the adjusting nut.
6. Remove the dust boot retaining clamps.
7. Remove the dust boot.
8. Push back the plastic retainer protecting the connection between the inner tie rod and the power steering gear rack.
9. Counterhold the pinion-side inner tie rod and remove the cylinder-side inner tie rod.
10. Place a rag over the rack, counterhold the rack assembly on the teeth with a wrench, and remove the pinion-side inner tie rod.
11. Remove the bulkhead inner cylinder retaining ring the bulkhead inner cylinder and the rack.
Assembly
NOTE: Coat all the seals with power steering fluid to ensure proper sealing.
1. Install the rack, the bulkhead inner cylinder and the bulkhead inner cylinder retaining ring.
2. Firmly seat the inner tie rods against the rack and tighten both ends simultaneously.
^ Tighten the inner tie rods to 100 Nm (74 ft. lbs.).
3. Push the plastic retainer back onto the connection between the inner tie rod and the power steering gear rack.
4. Install the dust boot.
5. Install the cylinder end dust boot retaining clamps with the installer KM-3-22610.
6. Install the tie rod end boot retaining clamps.
7. Reposition the adjusting nut to the marks on the inner tie rod and install the outer tie rod by twisting it onto the inner tie rod.
8. Perform a front toe adjustment.
9. Tighten the adjusting nut.
^ Tighten the outer tie rod adjusting nut to 64 Nm (47 ft. lbs.).
10. Install the rack bearing assembly into the rack and pinion steering assembly.
11. Install the valve and pinion assembly into the rack and pinion steering assembly.
12. Install the rack and pinion steering assembly into the vehicle.