Engine Controls - MIL ON/DTC P0441 Set
Section Title: EngineTSB No. TS 06 11235
Division: Automotive
Category: Technical
SUBJECT: MIL ON WITH DTC P0441
MODEL(S): AERIO
YEAR: 2006
AFFECTED VIN(S):
~JS2RA61S_65300523
~JS2RA62S_65301652
~JS2RB61S_65300183
~JS2RB62S_65300187
~JS2RC61H_65350832
~JS2RC62H_65350669
~JS2RD61H_65350365
~JS2RD62H_65350386
CONDITION: ECM software may incorrectly set DTC P0441 (Evaporative Emission System Incorrect Purge Flow) on vehicles within the affected VINs.
CAUSE: ECM software logic.
CORRECTION: Only vehicles within the affected VINs may have a DTC P0441 incorrectly set. Using the appropriate service manual, verify the DTC using the troubleshooting chart. If no cause for the DTC is found, reprogram the ECM by using the instructions listed . Then clear the DTC from the ECM memory.
REQUIRED TOOLS AND SOFTWARE:
WARRANTY CLAIM INFORMATION:
REPROGRAMMING PROCEDURE:
1. Log onto the Suzuki Pit Stop.
2. Download and review the Suzuki Pass-Thru Reprogramming Tool Operator's Manual. This must be read and understood COMPLETELY before attempting to reprogram the ECM.
3. Following the procedure outlined in the Suzuki Pass-Thru Reprogramming Tool Operator's Manual, download and install the Pass-Thru Reprogramming Software "3_SOFTWARE.EXE" if it is not already installed on your PC.
4. Download and unzip Suzuki Pass-Thru Reprogramming Data Base "4_DATABASE1.EXE" onto your PC. Follow the procedure in Section 3.2 of the Operator's Manual to update the Database files.
This step is only required to be done once to accommodate all vehicles covered under this TSB.
NOTE:
The Database "4_DATABASE1.EXE" has been updated with newer data for reprogramming without changing the file name. You are requested to download in order to update the database in your PC.
5. Following the procedures outlined in the Suzuki Pass-Thru Reprogramming Tool Operator's Manual, hook up the SDS Interface Tool P/N 09910-06520 to the vehicle DLC and run the ECM reprogramming software. If the message "[4028] ECU already has the latest version" appears, click "OK" and "Finish" and then continue to step 6.
NOTE:
If you believe the code "[4028] ECU already has the latest version" is false, check that the Database has been properly installed. Repeat step 4 and then try reprogramming again. If after installing the Database properly code 4028 appears again, no further action is required.
6. Fill out the Reprogram Label P/N 99963-01501-224 (the part number and version will be displayed at the "The reprogramming is successful" screen). Then affix the label to the back of the glove box door as pictured.