Compressor Clutch: Service and Repair
Magnet Clutch Removal and InstallationReference: Magnet Clutch Components:Manual Type
Removal
1. Remove compressor from vehicle.
2. Fix armature plate (1) with special tool, and then remove armature plate bolt.
Special Tool
(A): 09920-53710
NOTE: Do not reuse armature plate bolt.
3. Remove armature plate.
4. Remove shims from shaft.
5. Using special tool, remove circlip.
Special Tool
(A): 09900-06107
6. Remove magnet clutch lead wire clamp and magnet clutch lead wire ground terminal.
7. Remove magnet clutch pulley with puller (1).
NOTE: Be careful not to damage magnet clutch pulley.
8. Remove circlip using special tool.
Special Tool
(A): 09900-06107
9. Remove magnet clutch coil (1).
Installation
1. Install magnet clutch coil (2).
NOTE: Protrusion on under side of magnet clutch coil (2) must match hole in compressor assembly (3) to prevent movement and to locate lead wire correctly.
2. Using special tool, install new circlip (1) as shown.
Special Tool
(A): 09900-06107
3. Install magnet clutch lead wire clamp and magnet clutch lead wire ground terminal.
4. Install magnet clutch pulley (1).
a. Set magnet clutch pulley squarely over clutch installation boss.
b. Place special tool onto magnet clutch pulley bearing.
Ensure that edge rests only on inner race of bearing.
Special Tool
(A): 09991-06010
c. Install new circlip.
CAUTION: Be careful not to scratch bearing seal.
5. Adjust clearance between armature plate (1) and magnet clutch pulley (2) by putting shim(s) on compressor shaft.
Standard clearance between armature plate and magnet clutch pulley "a": 0.35 - 0.6 mm (0.014 - 0.023 in.)
6. Tighten new armature plate bolt (1) to specified torque.
Tightening Torque
Armature plate bolt a: 18 N.m (1.8 kg-m, 13.0 lb-ft)
Special Tool
(A): 09920-53710
7. Install compressor to vehicle.