P0646

DTC P0646: Air Conditioning (A/C) Clutch Relay Control Circuit Low Voltage

Wiring Diagram:

Circuit Description
The A/C system uses an A/C refrigerant pressure sensor mounted in the high pressure side of the A/C refrigerant system to monitor A/C refrigerant pressure. The Engine Control Module (ECM) uses this information to turn ON the engine coolant fans when the A/C refrigerant pressure is high and to keep the compressor disengaged when A/C refrigerant pressure is excessively high or low. The Air Conditioning Pressure (ACP) sensor operates like other 3-wire sensors. The ECM applies a 5 volt reference and a sensor ground to the sensor. Changes in the A/C refrigerant pressure will causes the ACP sensor input to the ECM to vary. The ECM monitors the ACP sensor signal of the possible range of the sensor. When the signal is out of range for a prolonged period of time, the ECM will not allow the A/C compressor clutch to engage. This is done to protect the compressor.

Conditions for Setting the DTC
- Engine is running.
- A/C clutch is engaged.
- Ignition voltage is between 11 and 16 V.
- An open or a short to ground condition in the A/C compressor relay circuit exists.

Action Taken When the DTC Sets
- The Malfunction Indicator Lamp (MIL) will not illuminate.
- The ECM will record operating conditions at the time the diagnostic fails. This information will be stored in the Freeze Frame and Failure Records buffers.
- A history DTC is stored.

Conditions for Clearing the MIL/DTC
- A history DTC will clear after 40 consecutive warm up cycles without a fault.
- The DTC(s) can be cleared by using the scan tool.
- Disconnecting the ECM battery feed for more than 10 seconds.

Diagnostic Aids
Inspect harness connectors for backed-out terminals, improper mating, broken locks, improperly formed or damaged terminals and poor terminal-to-wire connection at the ECM.

Inspect the wiring harness for damage. If the harness appears to be OK, observe the A/C pressure display on the scan tool while moving the connectors and wiring harnesses related to the ACP sensor. A change in the A/C pressure display will indicate the location of the fault.

If DTC P0646 cannot be duplicated, reviewing the Fail Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to set occurs. This may assist in diagnosing the condition.

Step 1-8:

Step 9-10:

Troubleshooting