Left Case Disassembly and Reassembly

Left Case Disassembly and Reassembly

Disassembly
1. Removal oil gutter (1), if necessary.





2. Remove oil seal using flat end rod or the like.
3. Remove differential side bearing outer race (1) using special tools and then remove shim.
Special Tool
(A):09942-15511
(B):09944-96011





Reassembly
1. If oil gutter has been removed, install it with bolt to which thread lock cement has been applied.
"A": Thread lock cement 99000-32110 Thread Lock Cement Super 1322
Tightening torque
Oil gutter bolt a: 10 Nm (1.0 kgf-m, 7.5 ft. lbs.)





2. Select differential side shim as follows.
a) Keep pushing outer race (4) with the power of 35 N (3.5 kgf) and turn differential case 10 times or more.
b) Measure distance "a" of differential assembly (1).
c) Measure depth "b" of left case (2) and "c" of right case (3).
d) Calculate the clearance of "d" by the following expressions.
Clearance of "d"= Depth "b"+ Depth "c"- Distance "a"








3. Select shim closest to clearance "d" from among the following available sizes.

Available shim thickness








4. Put shim and then install differential side bearing outer race using special tools.
Special Tool
(A):09924-74510
(B):09925-14520





5. Install oil seal.