Operation CHARM: Car repair manuals for everyone.

90000 MI or 144000 KM

Lubricate
    Steering and Suspension
      Lubricate steering knuckle and chassis fittings.
    Drive/Propeller Shaft
      4WD models. Lubricate grease fittings where available. Lubricate Lubricate slip joints. Tighten flange bolts. Grease daily if immersed in water.
Inspect/Adjust
    Valve Clearance
      Inspect valve clearance and adjust if necessary.
    Drive Belt
      Check for cracks, wear and fluid contamination. Adjust tension if necessary.
Check
    Drum Brake System
      Inspect brake linings and drums.
    Distributor Cap
    Disc Brake System
      Inspect brake pads and discs.
    Brakes and Traction Control
Tighten/Torque
    Body and Frame
      Inspect bolts and nuts on chassis and body, particularly the front and rear suspension member to cross body, the leaf spring u-bolts, the strut bar bracket to body, and seat installation bolts.
Inspect
    Suspension
    Steering
       Inspect steering linkage.
    Ignition Cable
    Fuel Supply Line
      Inspect fuel lines, hoses and connections. Check for leaks and damage.
    Exhaust System
       Check for cracks, corrosion and leakage. Check heat shields for debris.
    Ball Joint
      Inspect ball joints and dust boots for looseness, cracks and damage. Inspect ball joints and dust boots.
Replace
    Spark Plug
      Replace with correct type and gap according to manufacturers specification.
    Oil Filter, Engine
      Diesel every 1.5 months/1875 miles. Diesel trucks, every 1875 miles.
    Fluid - Transfer Case
    Fluid - M/T
    Fluid - Differential
    Fluid - A/T
    Engine Oil
      Diesel every 1.5 months/1875 miles. Diesel trucks, every 1875 miles.
    Air Filter Element
Clean/Repack
    Wheel Bearing
      Repack front wheel bearings and thrust bushing.