Operation CHARM: Car repair manuals for everyone.

Preparation of New Tank





D. PREPARATION OF NEW TANK

1. Remove 5 screws and fuel sender gage, and 7 screws and fuel pump bracket from the tank together with fuel pump.





2. Secure fuel pump bracket with pump and fuel sender gage to the modified new tank (P/N 04001-02160).

Note: Use new gaskets contained in the fuel tank service kit (P/N 04001-01160).

Torque: Pump bracket. 30 kg.cm. (2.2 ft.lb., 2.9 N-m). Sender gage. 15 kg.cm. (1.1 ft.lb., 1.5 N-m).





3. Install 5 new fuel hoses with clips to the new tank, using the original tank and hoses for reference.





Note: The hose clips should be installed as shown in the diagram at left.

4. Drain the remaining fuel completely from the original tank.