Technical Instructions

SPECIAL SERVICE CAMPAIGN K04 TECHNICAL INSTRUCTIONS



A REMOVAL OF SEAT BELT

1. Release the rear seat cushion lock and pull the seat cushion forward.

2. Release the rear seat back lock and fold down the seat back.



3. Remove screw A (15 pieces) to remove trim plates (3 pieces) from rear seat back.

4. Lay the carpeting from the rear seat back on the deck floor to the rear of the vehicle.

5. Remove the left and right outboard seat belt retractors by removing the seat belt retractor mounting bolt.



B. REPLACEMENT OF SEAT BELT RETRACTOR COVER


6. Remove toothed washer, bush, plain washer, spring washer and bolt from the seat belt.


7. Remove the original retractor cover.
*Note: If it is difficult to
remove the cover from the tongue plate, break the original cover, being careful to avoid damaging the seat belt.


8. Install the new cover and guide on the original retractor, be sure to assemble the washers and bolts in their original positions.


C INSTALLATION OF SEAT BELT


1. Install the seat belt in reverse order of removal procedure.


2. Tightening torque of bolt B for the seat belt is 32 ft.lb.


D. INSTALLATION OF HOOK


When reinstalling the upper seat back trim plate, also install the left and right hand hooks.



E. AFFIXING LABEL

Clean the trim to ensure good adhesion and affix the belt use instruction label in the following location (rear RH side door).



F. PRECAUTIONS


*Before locking rear seat cushion, place the outboard seat belts on the hooks on top of the seat back and put other belts in a pocket on the lower center of the seat back to keep the seat belt from slipping under the seat. (After locking the rear seat cushion, remove the outboard seat belts from the hooks and the other seat belts from the pockets.)



G. COMPLETION LABEL


1. After completing repair and before returning vehicle to the customer, a SSC completion label must be affixed to the firewall, make sure that the surface is clean and dry to ensure proper adhesion of the label.

2. The label is to be filled out as follows:
3. Additional SSC completion labels (P/N 00410-01917) may be ordered through the non-parts system on a 1450 order form or through the TDN system.