On-Vehicle Output Seal Replacement

ON-VEHICLE REPLACEMENT OF FRONT AND REAR OUTPUT SHAFT OIL SEAL




1. DRAIN GEAR OIL FROM TRANSFER
2. REMOVE TRANSFER UNDERCOVER
3. REMOVE FRONT AND REAR PROPELLER SHAFTS




4. REMOVE COMPANION FLANGE
(a) Using a hammer and chisel, loosen the staked part of the nut.
(b) Using SST to hold the companion flange, remove the companion flange lock nut. SST 09330-00021
(c) Remove the companion flange.




5. REMOVE OIL SEAL
Using SST, remove the output shaft oil seal. SST 09308-10010




6. INSTALL OIL SEAL
(a) Using SST, drive in a new oil seal. SST 09316-60010
(b) Apply MP grease to the oil seal lip.




7. INSTALL COMPANION FLANGE
(a) Install the companion flange.
(b) Using SST to hold the companion flange, install the companion flange lock nut. SST 09330-00021
Torque: 1,300 kg-cm (94 ft-lb, 127 Nm)




(c) Stake the companion flange lock nut.
8. INSTALL FRONT AND REAR PROPELLER SHAFTS
Torque: 900 kg-cm (65 ft-lb, 88 Nm)
9. INSTALL TRANSFER UNDERCOVER
10. FILL TRANSFER WITH OIL
Oil grade: API GL-4,5 SAE 90
Capacity:
MTM 2.2 liters (2.3 US qts, 1.9 Imp. qts)
ATM 2.1 liters (2.2 US qts, 1.8 Imp. qts)