Operation CHARM: Car repair manuals for everyone.

60000 MI or 96000 KM

Lubricate
    Drive/Propeller Shaft
      Lubricate grease fittings where available. Lubricate slip joints. Tighten flange bolts. Inspect dust boots.
Inspect/Adjust
    Valve Clearance
      Inspect valve clearance and adjust if necessary.
    Idle Speed
      Check idle speed and fast idle speed.
    Drive Belt
Check
    Drum Brake System
      Inspect brake linings and drums.
    Disc Brake System
      Inspect brake pads and discs.
Tighten/Torque
    Body and Frame
      Inspect bolts and nuts on chassis and body, particularly the front and rear suspension member to cross body, the leaf spring u-bolts, the strut bar bracket to body, and seat installation bolts.
Inspect
    Steering Gear
      Check for steering gear for leakage
    Steering
      Inspect steering linkage.
    Fuel Supply Line
      Inspect fuel lines and connections. Inspect fuel tank vapor vent system hoses, and fuel tank band.
    Exhaust System
      Check exhaust pipes and mountings.
    Evaporative Emission Control Canister
      CA Vehicles ONLY
    Constant Velocity Joint Boot
      Check boots for leaks and damage. Check for leaks or damage.
    Brake Hose/Line
      Inspect brake pipes and hoses.
    Ball Joint
      Inspect ball joints and dust boots.
Replace
    Spark Plug
      Replace with correct type and gap according to manufacturers specification.
    Oxygen Sensor
      Replace at 60,000 miles only.
    Oil Filter, Engine
    Fuel Filler Cap
      Replace fuel filler cap gasket.
    Front Steering Knuckle
      Replace steering knuckle grease and lube chassis.
    Fluid - Transfer Case
    Fluid - M/T
    Fluid - Differential
    Fluid - A/T
    Engine Oil
      Replace every 3 months or 2500 miles.
    Coolant
      Flush system, replace coolant. Check specific gravity for freezing point.
    Air Filter Element
Clean/Repack
    Wheel Bearing
      Clean and repack front wheel bearings.