Part 2 of 2

24. INSTALL LOCKING BALL AND SPRING
(a) Install the balls and springs into each hole.
(b) Apply liquid sealer to the plug threads.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

25. INSTALL REVERSE IDLER GEAR SHAFT STOPPER
Install the reverse idler gear shaft stopper and tighten the bolt.
Torque: 250 kg-cm (18 ft-lb, 25 N-m)

26. DISMOUNT INTERMEDIATE PLATE FROM VISE
(a) Dismount the intermediate plate from the vise.
(b) Remove the bolts, nuts, plate washers and gasket.

27. INSTALL TRANSMISSION CASE TO INTERMEDIATE PLATE
(a) Align each bearing outer race and each shift fork shaft end with the case holes.
(b) Using a plastic hammer, tap on the case to install it.

28. INSTALL BEARING SNAP RINGS
Using snap ring pliers, install the two snap rings.

29. INSTALL FRONT BEARING RETAINER
(a) Install the bearing retainer with a new gasket.
(b) Apply liquid sealer to the bolt threads.
Sealant:
Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
(c) Install and torque the bolts.
Torque: 250 kg-cm (18 ft-lb, 25 N-m)

30. INSTALL EXTENSION HOUSING (2WD) OR TRANSFER ADAPTOR (4WD)
(a) Place a new gasket in position on the intermediate plate.
(b) Insert shift and select lever into the extension housing (2WD) or the transfer adaptor (4WD).

(d) Install shift lever housing to shift and select lever shaft, push in the extension housing (2WD) or the transfer adaptor (4WD).

(e) Install and torque the bolt.
Torque: 400 kg-cm (29 ft-lb, 39 N-m)

31. INSTALL AND TORQUE EXTENSION HOUSING BOLTS (2WD) OR TRANSFER ADAPTOR BOLTS (4WD)
Torque: 375 kg-cm (27 ft-lb, 37 N-m)

32. AFTER INSTALLING EXTENSION HOUSING (2WD) OR TRANSFER ADAPTOR (4WD), CHECK FOLLOWING ITEMS:
(a) Check to see that input shaft and output shaft rotate smoothly.
(b) Check to see that shifting can be made smoothly to all positions.

33. INSTALL RESTRICT PINS
(a) Install the restrict pins together with a gasket.
NOTE: (4-Speed)
Install the screw plug on the reverse gear side.
(5-Speed)
Install the black pin on the reverse gear/5th gear side.
(b) Torque the restrict pins.
Torque: 410 kg-cm (30 ft-lb, 40 N-m)

34. INSTALL CLUTCH HOUSING
(a) Install the clutch housing.
(b) Install and torque the bolts.
Torque: 375 kg-cm (27 ft-lb, 37 N-m)

35. INSTALL RELEASE FORK AND BEARING
Apply molybdenum disulfide lithium base grease to the following parts:
^ Release bearing hub inside groove
^ Input shaft spline
^ Release fork contact surface
Apply MP grease to the clutch diaphragm spring contacting surface of the release bearing.

36. INSTALL SHIFT LEVER RETAINER
(a) Install the shift lever retainer with a new gasket.
(b) Install and torque the six bolts.
Torque: 185 kg-cm (13 ft-lb, 18 N-m)

37. (2WD)
INSTALL SPEEDOMETER DRIVEN GEAR
(a) Install the speedometer driven gear.
(b) Install the bolt with lock plate.
(c) Torque the bolt.
Torque: 130 kg-cm (9 ft-lb, 13 N-m)

38. INSTALL BACK-UP LIGHT SWITCH
(a) Install and torque the back-up light switch.
Torque: 410 kg-cm (30 ft-lb, 40 N-m)
(b) Install the wire clamp.