Operation CHARM: Car repair manuals for everyone.

Mechanical System Tests

STALL TEST



The object of this test is to check the overall performance of the transmission and engine by measuring the stall speeds in the D and R ranges.

NOTICE:
^ Perform the test at normal operating fluid temperature (50 - 80°C or 122 176°F).
^ Do not continuously run this test longer than 5 seconds.

MEASURE STALL SPEED
(a) Warm up the transmission fluid.
(b) Chock the front and rear wheels.
(c) Connect a tachometer to the engine.
(d) Fully apply the parking brake.
(e) Step down strongly on the brake pedal with your left foot.
(f) Start the engine.
(g) Shift into the D range. Step all the way down on the accelerator pedal with your right foot. Quickly read the stall speed at this time.

Stall speed: 1,950 ± 150 rpm

(h) Perform the same test in R range.

EVALUATION
(a) If the stall speed is the same for both ranges but lower than specified value:
^ Engine output may be insufficient
^ Stator one-way clutch is not operating properly

HINT: If more than 600 rpm below the specified value, the torque converter could be faulty.

(b) If the stall speed in D range is higher than specified:
^ Line pressure too low
^ Front clutch slipping
^ No.2 one-way clutch not operating properly
^ O/D one-way clutch not operating properly

(c) If the stall speed in R range is higher than specified:
^ Line pressure too low
^ Rear clutch slipping
^ First and reverse brake slipping
^ O/D one-way clutch not operating properly

(d) If the stall speed in both R and D ranges are higher than specified:
^ Line pressure too low
^ Improper fluid level
^ O/D one-way clutch not operating properly


TIME LAG TEST




If the shift lever is shifted while the engine is idling, there will be a certain time lapse or lag before the shock can be felt. This is used for checking the condition of the O/D direct clutch, front clutch, rear clutch and first and reverse brakes.

NOTICE:
^ Perform the test at normal operating fluid temperature (50 - 80°C or 122 - 176°F)
^ Be sure to allow one minute intervals between tests.
^ Make three measurements and take the average value.


MEASURE TIME LAG
(a) Fully apply the parking brake.
(b) Start the engine and check the idle speed.

Idle speed: 650 rpm

(c) Shift the shift lever from N to D position. Using a stop watch, measure the time it takes from shifting the lever until the shock is felt.

Time lag: Less than 0.7 seconds

(d) In same manner, measure the time lag N -> R.

Time lag: Less than 1.2 seconds


EVALUATION
(a) If N -> D time lag is longer than specified:
^ Line pressure too low
^ Front clutch worn
^ O/D one-way clutch not operating properly

(b) If N -> R time lag is longer than specified:
^ Line pressure too low
^ Rear clutch worn
^ First and reverse brake worn
^ O/D one-way clutch not operating properly