Part 2

24. MEASURE INSTALLATION DISTANCE OF FRONT CLUTCH

HINT: Make a note of the distance for reassembly.




a. Push the input shaft and drum toward the rear to make sure the front clutch is installed correctly.
b. Place SST on the transmission case.
SST 09350-20015 (09370-12010)




c. Using calipers, measure distance between the tops of SST and the clutch drum.

25. REMOVE FRONT CLUTCH




a. Remove the front clutch from the transmission case.




b. Remove the 2 bearings and a race.

26. REMOVE REAR CLUTCH



a. Remove the rear clutch from the transmission case.




b. Remove the race.

27. REMOVE CENTER SUPPORT



a. Remove the 2 bolts and wave washers.




b. Remove the center support from the transmission case.

28. REMOVE FRONT PLANETARY GEAR UNIT



a. Using 2 screwdrivers, remove the snap ring.




b. Insert 2 wires into the planetary gear and remove it.




29. CHECK PACK CLEARANCE OF NO.3 BRAKE
Using calipers, measure the clearance between the disc and transmission case.

Clearance: 0.61 - 2.64 mm (0.0240 - 0.1039 inch)

If the values are nonstandard, inspect the discs.




30. REMOVE NO.3 BRAKE PACK AND PRESSURE PLATE




a. Remove the 5 discs and 4 plates.




b. Remove the pressure plate.

31. REMOVE REAR PLANETARY GEAR UNIT AND OUTPUT SHAFT
a. Remove the rear planetary gear unit and output shaft.
b. Remove the 2 bearings.




32. REMOVE BRAKE APPLY TUBE




33. REMOVE RACE
Remove the race from the transmission case.




34. CHECK NO.3 BRAKE PISTONS MOVING
Make sure the No.3 brake pistons move smoothly when applying and releasing the compressed air into the transmission case.




35. REMOVE COMPONENTS OF NO.3 BRAKE PISTON
a. Set SST on the spring retainer, and compress the return springs.
SST 09350-20015 (09362-20040)
b. Using a snap ring expander, remove the snap ring.




c. Remove the piston return spring.




d. Hold outer piston with hand, apply compressed air to the transmission case to remove the outer piston. If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.
e. Remove the O-ring from the outer piston.




f. Insert SST behind the reaction sleeve and gradually lift it out of the transmission case.
SST 09350-30020 (09350-07080)
g. Remove the 2 O-rings from the reaction sleeve.




h. Insert SST behind the inner piston and gradually lift it out of the transmission case.
SST 09350-30020 (09350-07090)
i. Remove the 2 O-rings from the inner piston.




36. REMOVE MANUAL VALVE LEVER, SHAFT AND OIL SEALS
a. Using a chisel, cut off the spacer and slide it toward the lever.
b. Using a pin punch and hammer, drive out the pin.




c. Pull the lever shaft out through the case and remove the lever.
d. Remove the spacer from the lever.




e. Using a screwdriver, remove the 2 oil seals.