Extension Housing and Transfer Adapter

COMPONENTS

REPLACEMENT OF OIL SEALS

1. (2WD)
IF NECESSARY, REPLACE EXTENSION HOUSING OIL SEAL
(a) Using SST, remove the oil seal.
SST 09308-00010 or 09308-10010 with output shaft installed

(b) Using SST, drive in a new oil seal.
SST 09325-20010

2. (4WD)
IF NECESSARY, REPLACE TRANSFER ADAPTOR OIL SEAL
(a) Using a screwdriver, pry out the oil seal.

(b) Using SST drive in new oil seal.
SST 09325-12010

3. (2WD)
IF NECESSARY, REPLACE SPEEDOMETER DRIVEN GEAR OIL SEAL
(a) Using SST, pull out the oil seal.
SST 09921-00010
(b) Using SST, drive in a new oil seal into the sleeve.
SST 09201-60011
Oil seal depth: 20 mm (0.79 in.)

REPLACEMENT OF BUSHING

(2WD)
IF NECESSARY, REPLACE BUSHING
(a) Remove the oil seal and dust deflector.
(b) Heat the extension housing end to 80 - 100°C (176 - 212°F) in an oil bath.
(c) Using SST, remove the bushing and install a new bushing.
SST 09307-30010

INSPECTION AND REPLACEMENT OF REVERSE RESTRICT PIN
1. REMOVE THE REVERSE RESTRICT PIN
(a) Using a torx socket wrench remove the screw plug. (Torx socket wrench T40 09042-00020)

(b) Using a pin punch and a hammer, drive out the slotted spring pin.

2. INSPECTION OF REVERSE RESTRICT PIN
Turn and push the reverse restrict pin by hand while applying force in axial direction.

3. INSTALL THE REVERSE RESTRICT PIN
(a) Install the reverse restrict pin to the extension housing or transfer adaptor.
(b) Using pin punch and a hammer, drive in the slotted spring pin as shown.

(c) Apply liquid sealer to the plug threads.
Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
(d) Using a torx socket wrench, install and torque the screw plug.
(Torx socket wrench T4O 09042-00020)
Torque: 190 kg-cm (14 ft-lb, 19 N-m)