Extension Housing and Transfer Adapter

COMPONENTS

REPLACEMENT OF REVERSE RESTRICT PIN








1. REMOVE REVERSE RESTRICT PIN
(a) Using SST, remove the screw plug.
SST 09313-30021





(b) Using a pin punch and a hammer, drive out the slotted spring pin.
(c) Pull off the lever housing and slide out the shaft.





2. INSPECT REVERSE RESTRICT PIN
Turn and push the reverse restrict pin by hand while applying force in axial direction.





3. INSTALL REVERSE RESTRICT PIN
(a) Install the lever housing.
(b) Using a pin punch and a hammer, drive in the slotted spring pin as shown.





(c) Apply liquid sealer to the plug.
Sealant: Part No. 08833-00080. THREE BOND 1344, LOCTITE 242 or equivalent
(d) Install and torque the screw plug.
Torque: 250 kg-cm (18 ft-lb, 25 N-m)

REPLACEMENT OF BEARING





IF NECESSARY, REPLACE REAR BEARING OUTER RACE
(a) Remove the outer race from the extension housing.
(1) Using two screwdrivers, remove the snap ring.





(2) Using SST, tap out the outer race.
SST 09608-12010 (09608-00020, 09608-00050)





(b) Install the bearing outer race.
(1) Using SST, install a new outer race.
SST 09608-35014 (09608-06020, 09608-06100)





(2) Install the snap ring.

REPLACEMENT OF OIL SEALS





1. (2WD)
IF NECESSARY, REPLACE SPEEDOMETER GEAR OIL SEAL
(a) Using SST, remove the oil seal.
SST 09921-00010
(b) Using SST, install a new oil seal.
SST 09201-60011
Oil seal depth: 25 mm (0.98 in.)





2.-1 (2WD)
IF NECESSARY, REPLACE EXTENSION HOUSING OIL SEAL
(a) Using SST, remove the oil seal.
SST 09308-00010 or 09308-10010w/output shaft installed





(b) Using SST, drive in a new oil seal.
SST 09325-20010





2.-2 (4WD)
IF NECESSARY, REPLACE TRANSFER ADAPTOR OIL SEAL
(a) Using a screwdriver, pry out the oil seal.





(b) Using SST, drive in a new oil seal.
SST 09325-12010