Installation

1. Install transmission to engine.
2. Install engine and transmission assembly in vehicle.





(a) Attach the engine hoist chain to the engine hangers.
(b) Lower the engine and transmission assembly into the engine compartment.
(c) Keep the engine level, and align the RH and LH mountings and body mountings.





(d) Attach the RH and LH mounting insulators to the body mountings, and temporarily install the 4 bolts and 4 nuts.
(e) Jack up and put the transmission onto the frame.
(f) Remove the hoist chain.
(g) Remove the bolt and rear engine hanger.





3. Install engine rear mounting bracket.
Torque:
Bolt A: 18 Nm (13 ft. lbs.)
Bolt B.: 25 Nm (19 ft. lbs.)
4. Tighten RH and LH engine mounting insulator bolts and nuts.
Tighten the 4 bolts and nuts holding the mounting insulators to the body mountings.
Torque: 38 Nm (28 ft. lbs.)
5. Connect starter wire.





6. M/T: Install clutch release cylinder.
(a) Connect the clutch line with the bolt.
Torque: 39 Nm (29 ft. lbs.)
(b) Install the clutch release cylinder with the 2 bolts.
Torque: 13 Nm (9 ft. lbs.)





7. A/T: Install cross shaft.
Torque:
Bolt: 39 Nm (29 ft. lbs.)
Nut: 18 Nm (13 ft. lbs.)
8. Connect speedometer cable.
9. Install propeller shaft. Refer to Transmission and Drivetrain.





10. M/T: Install shift lever assembly.





11. Install front exhaust pipe.
(a) Install 2 new gaskets and the front exhaust pipe assembly with new 3 nuts.
Torque: 62 Nm (46 ft. lbs.)
(b) Install the support bracket with the 2 bolts.
Torque: 39 Nm (29 ft. lbs.)
(c) Connect a new gasket and the Three-Way Catalytic Converter (TWC) to the tailpipe with the 2 bolts and nuts.
Torque: 39 Nm (29 ft. lbs.)
(d) Connect the heated oxygen sensor connector.
12. Connect engine wire to cabin.
13. Connect generator wire.
14. w/ Power Steering (PS): Connect PS pump.
15. Connect hoses.
Connect these hoses:
- Fuel return hose.
- Fuel inlet hose.
- Brake booster vacuum hose.
- Evaporative Emission (EVAP) hose.
- w/ PS: 2 air hoses for PS idle-up.
16. Connect heater hoses.
17. w/ A/C: Install A/C compressor.
Torque: 25 Nm (18 ft. lbs.)
18. Install intake air connector.
Torque: 18 Nm (13 ft. lbs.)
19. Install air cleaner assembly.
20. Connect these cables:
(a) Connect the throttle cable to the throttle body.
(b) w/ Cruise Control System: Connect the cruise control cable to the actuator, and install the actuator cover.
21. Install radiator. Refer to Cooling System.
22. Fill with engine oil.
23. Fill with engine coolant.
24. Fill transmission oil.
25. Start engine and check for leaks.
26. Install engine under cover.
27. Install hood.
28. Perform road test.
Check for abnormal noise, shock, slippage, and smooth operation.
29. Recheck engine coolant and engine oil levels.