With One Touch 2-4 Selector System

REMOVAL
1. Remove transfer shift lever.
a. Remove the 2 bolts, 4 screws and rear console box.
b. Remove the 2 screws, transmission shift lever knob, and disconnect the One Touch 2-4 selector connector.





c. Remove the 4 screws, shift lever boot and retainer.
d. Using pliers, remove the snap ring and pull out the transfer shift lever.

2. Remove breather hose disconnect the breather hose from transfer upper cover and transmission control retainer.
Hose depth: 13 mm (0.51 inch) or more.





3. Raise vehicle and drain transfer oil.
Oil grade: API GL-4 OR GL-5
Viscosity: SAE 75W-90
Capacity: 1.0 liters (1.1 US Qts)
4. Remove front and rear propeller shaft.





5. Remove crossmember.
a. Support the transmission rear side.
b. Remove the 4 set bolts of the engine rear mounting.
Torque: 19 N.m (14 ft. lbs.)
c. Disconnect the O-ring and remove the 4 bolts, nuts and crossmember.
Torque: 65 N.m (48 ft. lbs.)
6. Remove engine rear mounting.
Remove the 4 bolts and engine rear mounting from the transmission.
Torque: 65 N.m (48 ft. lbs.)
7. Disconnect vehicle speed sensor, heated oxygen sensor clamp and transfer indicator switch connectors.





8. Remove transfer from transmission.
a. Remove the 8 bolts of the transfer adaptor mounting.
Torque: 24 N.m (17 ft. lbs.)
b. Pull out the transfer down and toward the rear.

HINT: Take care not to damage the adaptor rear oil seal with the transfer input gear spline.

INSTALLATION
Installation is in the reverse order of removal.

HINT: Apply MP grease to the transfer adaptor oil seal. After installation, do the road test.