Fuel Pump: Service and Repair

REMOVAL

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

1. REMOVE FUEL TANK
Fuel Tank

INSTALLATION HINT: Check for fuel leakage.





2. REMOVE FUEL PUMP BRACKET ASSEMBLY FROM FUEL TANK
- Disconnect the fuel pump connector from the clamp.
- Remove the 8 bolts.

Torque: 3.5 N.m (35 kgf.cm, 30 in.lbf)

- Pull out the pump bracket assembly.
- Remove the gasket from the pump bracket.

INSTALLATION HINT: Install a new gasket to the pump bracket.





DISASSEMBLY
1. REMOVE FUEL PUMP LEAD WIRE
2. REMOVE FUEL SENDER GAUGE FROM FUEL PUMP B RACKET
- Disconnect the fuel sender gauge connector.





- Remove the 2 screws and sender gauge.





3. REMOVE FUEL PUMP FROM FUEL PUMP BRACKET
- Pull off the lower side of the fuel pump from the pump bracket.
- Disconnect the fuel hose from the fuel pump, and remove the fuel pump.
- Remove the rubber cushion from the fuel pump.





4. REMOVE FUEL PUMP FILTER FROM FUEL PUMP
- Using a small screwdriver, remove the clip.
- Pull out the pump filter.

INSTALLATION HINT: Install the pump filter with a new clip.





5. REMOVE CONNECTOR
- Remove the 2 screws, connector support, connector and gasket.

REASSEMBLY

REASSEMBLY HINT: Reassembly is in the reverse order of disassembly.

INSTALLATION

INSTALLATION HINT: Installation is in the reverse order of removal.