W/O One-Touch

REMOVAL
1. Remove transfer shift lever.
a. Remove the front console upper panel.
b. Remove the 2 clips, screws and front console box.
c. Remove the nut and washer, and disconnect the shift control rod.
Torque: 13 N.m (10 ft. lbs.)





d. Disconnect the connector and remove the 8 screws and transmission shift lever assembly.
Torque: 5.9 N.m (52 inch lbs.)





e. Using pliers, remove the snap ring and pull out the shift lever.

HINT: Shift the transfer shift lever to the "H4" position.

INSTALLATION HINT: Apply MP grease to the tip of the shift lever.

2. Remove breather hose.
Disconnect the breather hose from transfer upper cover and transmission control retainer.
Hose depth: 13 mm (0.51 inch) or more.





3. Raise vehicle and drain transfer oil.
Oil grade: API GLEN or GL-5
Viscosity: SAE 75W-90
Capacity: 1.0 liters (1.1 US Qts)
4. Remove front and rear propeller shaft.





5. Remove crossmember.
a. Support the transmission rear side.
b. Remove the 4 set bolts of the engine rear mounting.
Torque: 18 N.m (13 ft. lbs.)
c. Remove the 4 bolts, nuts and crossmember.
Torque: 65 N.m (48 ft. lbs.)
6. Remove engine rear mounting.
Remove the 4 bolts and engine rear mounting from the transmission.
Torque: 65 N.m (48 ft. lbs.)
7. Disconnect vehicle speed sensor and transfer indicator switch connectors.





8. Remove transfer from transmission.
a. Remove the 8 bolts of the transfer adaptor mounting.
Torque: 24 N.m (17 ft. lbs.)
b. Pull out the transfer down and toward the read

HINT: Take care not to damage the adaptor rear oil seal with the transfer input gear spline.

INSTALLATION
Installation is in the reverse order of removal.

HINT: Apply MP grease to the transfer adaptor oil seal. After installation, do the road test.