Disassembly

COMPONENTS FOR DISASSEMBLY AND ASSEMBLY

DISASSEMBLY





1. REMOVE ROTOR.
2. REMOVE IGNITION COIL DUST COVER.
- Remove the dust cover.
- Remove the dust proof packing.

ASSEMBLY HINT: Use new dust proof packing.





3. REMOVE IGNITION COIL.
- Remove the 2 nuts, and disconnect the 3 wires from the ignition coil terminals.





ASSEMBLY NOTICE:
- When connecting the wires to the ignition coil, insert the wire properly into the groove found on the side of the ignition coil.
- Be sure the wires do not contact with signal rotor or distributor housing.





- Remove the 4 screws and ignition coil.





ASSEMBLY NOTICE: Apply seal packing to the ignition coil installing surface of the housing as shown in the illustration.

Seal packing:
Part No. 08826-00080 or equivalent





4. REMOVE SIGNAL GENERATOR (PICKUP COIL)
- Remove the 2 screws.

ASSEMBLY NOTICE: Be sure that the wires do not contact with the signal rotor.





ASSEMBLY NOTICE:
- Align the rotor tooth with the pickup coil.
- Using a thickness gauge, set the air gap and tighten 2 screws.

Air gap: 0.2 - 0.4 mm (0.008 - 0.016 in)





- Remove the signal generator (pickup coil) from the distributor housing.





5. REMOVE CONDENSER.
- Remove the screw and condenser.

INSPECTION





- Inspect distributor shaft by turning the shaft and checking that it is not rough or worn. If roughness or wear is felt, replace the distributor housing assembly.

ASSEMBLY

ASSEMBLY HINT: Assembly is in the reverse order of disassembly