Preparation For Disassembly

1. Remove flywheel. (Manual transmission).
2. Remove drive plate. (Automatic transmission).
3. Remove rear end plate.
4. Install engine to engine stand for disassembly.
5. Remove timing belt and pulleys.
6. Remove cylinder heads.





7. Remove water bypass pipe with knock sensor wire.
(a) Disconnect the 2 knock sensor connectors.
(b) Remove the 2 bolts, nut and water bypass pipe.
8. Remove No. 2 idler pulley bracket.
Remove the 3 bolts and idler pulley bracket.





9. Remove knock sensors.
Using Special Service Tool (SST) Oil Pressure Switch Socket # 09816 - 30010 or equivalent, remove the 2 knock sensors.
10. Remove water pump. Refer to Cooling System.
11. Remove generator adjusting bar.
12. Remove oil pressure switch.
Using SST Oil Pressure Switch Socket # 09816 - 30010 or equivalent, remove the oil pressure switch.





13. Remove oil filter.
Using SST Oil Filter Wrench # 09228 - 07501, remove the oil filter.
14. Remove oil filter union.
Using 12 mm hexagon wrench, remove the union.
15. Remove RH and LH engine mounting bracket.
16. Remove coolant drain cock.
17. w/o Oil cooler: Remove oil hole cover plate.
18. w/ Oil cooler: Remove oil cooler with water bypass hose and oil cooler union.
19. Remove oil pump.