Installation

1. Install oil pump.
(a) Remove any old packing Formed In Place Gasket (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pump and cylinder block.
^ Using a razor blade and gasket scraper, remove all the old packing FIPG material from the gasket surfaces and sealing grooves.
^ Thoroughly clean all components to remove all the loose material.
^ Using a non-residue solvent, clean both sealing surfaces.

(b) Apply seal packing to the oil pump, as shown in the illustration.
Seal packing: Part No. 08826 - 00080 or equivalent.
^ Install nozzle that has been cut out to a 2 - 3 mm (0.08 - 0.12 inch) opening.

NOTE: Avoid applying an excessive amount to the surface.

^ Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
^ Immediately remove nozzle from the tube and reinstall cap.

(d) Install the oil pump to the crankshaft with the spline teeth of the drive rotor engaged with the large teeth of the crankshaft.

(e) Install the oil pump with the 8 bolts, and ground strap.
Torque:
Bolt A: 20 Nm (15 ft. lbs.)
Bolt B: 42 Nm (31 ft. lbs.)
2. Install crankshaft position sensor.
3. Install oil pan baffle plate.
4. Install oil strainer.
Place a new gasket and install the oil strainer.
Torque: 7.5 Nm (66 inch lbs.)
5. Clean oil pan.
Remove any old packing FIPG material and be careful not to drop any oil on the contacting surfaces of the, oil pan, cylinder block and sealing grooves.
- Using a razor blade and gasket scraper, remove all the remaining seal packing FIPG material from the gasket surfaces.
- Thoroughly clean all components to remove all the loose material.
- Clean both sealing surfaces with a non-residue solvent.

CAUTION: Do not use a solvent which will affect the painted surfaces.

6. Install oil pan.

(a) Apply seal packing to the oil pan, as shown in the illustration.
Seal packing: Part No. 08826 - 00080 or equivalent.
^ Install a nozzle that has been cut to a 3 - 4 mm (0.12 - 0.16 inch) opening.

NOTE: Avoid applying an excess amount to the surface.

^ If parts are not assembled within 5 minutes of applying the seal packing, the effectiveness of the seal packing is lost and the seal packing must be removed and reapplied.
^ Immediately remove the nozzle from the tube and reinstall the cap after using the seal packing.
(b) Install the oil pan with the 2 nuts and 17 bolts.
Torque: 7.6 Nm (67 inch lbs.)
7. Install rear end cover and dust cover.
8. Connect starter wire clamp.
9. A/T: Install oil cooler tube and clamp.
10. Install crankshaft timing pulley.

11. Fill with engine oil.
12. Start engine and check for leaks.
13. Install engine under cover.
14. Recheck engine oil level.