Operation CHARM: Car repair manuals for everyone.

System Specifications

STARTER (5VZ-FE) / TORQUE SPECIFICATIONS

Starter Wire x Starter 8.8 N.m (78 in.lb.)
Starter x Transaxle 39 N.m (29 ft.lb.)
Lead Wire x Terminal C of Starter 5.9 N.m (52 in.lb)

Field Frame, Magnetic Switch x Starter Housing:
1.4kW type 5.9 N.m (52 in.lb.)
1.8kW type 9.3 N.m (82 in.lb.)

End Cover x Field Frame:
1.4kW type 1.5 N.m (13 in.lb.)
1.8kW type 3.8 N.m (34 in.lb.)

Stater Housing x Magnetic Switch:
1.4kW type 5.9 N.m (52 in.lb.)
1.8kW type 9.3 N.m (82 in.lb.)

Terminal Nut x Terminal C of Starter 17 N.m (12 ft.lb.)
Terminal Nut x Terminal 30 of Starter 17 N.m (12 ft.lb.)

Magnetic Switch End Cover x Magnetic Switch:
1.4kW type 2.5 N.m (23 in.lb.)
1.8kW type 3.6 N.m (32 in.lb.)



STARTER (5VZ-FE) / SERVICE DATA

* 1.4 kW TYPE

Brush Length:
STD 15.5mm (0.610 in.)
Minimum 10.0 mm (0.394 in.)

Spring Installed Load:
STD 17.6-23.5 N (1.80-2.40 kg, 4.0-5.3 lb.)
Minimum 11.8 N (1.20 kg, 2.60 lb.)

Commutator:
Diameter:
STD 30.0 mm (1.181 in.)
Minimum 29.0 mm (1.412 in.)
Undercut Depth:
STD 0.6 mm (0.024 in.)
Minimum 0.2 mm (0.008 in.)
Circle Runout:
Maximum 0.05 mm (0.0020 in.)

Magnetic Switch:
Contact Plate for Wear:
Maximum 0.9 mm (0.035 in.)

* 1.8 kW TYPE

Brush Length:
STD 15.5 mm (0.591 in.)
Minimum 9.0 mm (0.354 in.)

Spring Installed Load:
STD 21.5-27.5 N (2.20-2.80 kg, 4.9-6.2 lb.)
Minimum 12.7 N (1.30kg, 2.7 lb.)

Commutator:
Diameter:
STD 35.0 mm (1.378 in.)
Minimum 34.0 mm (1.339 in.)
Undercut Depth:
STD 0.7 mm (0.028 in.)
Minimum 0.2 mm (0.008 in.)
Circle Runout:
Maximum 0.05 mm (0.0020 in.)

Magnetic Switch:
Contact Plate for Wear:
Maximum 0.9 mm (0.035 in.)