Installation

1. Install engine assembly in vehicle.





(a) Attach the engine hoist chain to the engine hangers.
(b) Lower the engine assembly into the engine compartment.
(c) Keep the engine level, and align the RH and LH mountings and body mountings.
(d) Attach the RH and LH mounting insulators to the body mountings, and temporarily install the 4 bolts and nuts.
(e) Remove the engine chain hoist from the engine.





(f) Remove the 2 bolts and engine hanger No. 2.
(g) Install the bolt, and connect the A/C compressor wire.





2. Tighten RH and LH engine mounting insulator bolts and nuts.
Tighten the 4 bolts and nuts holding the mounting insulators to the body mountings.
Torque: 38 Nm (28 ft. lbs.)
3. Connect engine wire and connectors.
(a) Push in the engine wire through the cowl panel.
(b) Connect the 6 engine wire clamps.
(c) Connect these wire and connectors:
(1) Ground strap.
(2) Igniter connector.
(d) Connect 2 connectors to cowl wire.
(e) Connect 3 connectors to the Engine Control Module (ECM). (Manual transmission).
(f) Connect 4 connectors to the ECM. (Automatic transmission).
(g) Install the ECM with the 3 bolts.
4. Connect generator wire.
(a) Connect the generator connector.
(b) Connect the generator wire with the nut.
(c) Connect the wire harness clip to the generator.
5. Connect starter wire and connector.
(a) Connect the 3 starter wire clamps and connector.
(b) Install the 2 nuts, and connect the positive (+) terminal cable to battery.





(c) Connect the Automatic Disconnecting Differential (A.D.D.) indicator switch connector.
(d) Install the bolt, and connect the ground strap.
6. Connect hoses.
Connect these hoses:
(1) Fuel return hose.
(2) Fuel inlet hose.
(3) Brake booster vacuum hose.
(4) Evaporative Emission (EVAP) hose.
(5) A.D.D. Vacuum hose.
7. Connect heater hoses.
8. Connect these cables:
(a) Throttle cable. (Automatic transmission).
(b) Accelerator cable.
(c) Cruise control actuator cable.
9. Install A/C compressor bracket.
10. Install fan with fluid coupling and fan pulleys.
11. Install radiator assembly. Refer to Cooling System.
12. Install air cleaner case and air filter.
13. Install Mass Air Flow (MAF) meter, resonator and air cleaner cap.
14. Fill with engine oil.
15. Fill with engine coolant.
16. Install engine under cover.
17. Install transmission.
18. Install hood.
19. Perform road test.
Check for abnormal noise, shock, slippage, correct shift points and smooth operation.
20. Recheck engine coolant and engine oil levels.