Installation
INSTALLATION
1. INSTALL TRANSMISSION TO ENGINE
2. INSTALL ENGINE AND TRANSMISSION ASSEMBLY IN VEHICLE
a. Attach the engine hoist chain to the engine hangers.
b. Lower the engine and transmission assembly into the engine compartment.
c. Keep the engine level, and align the RH and LH mountings and body mountings.
d. Attach the RH and LH mounting insulators to the body mountings, and temporarily install the 4 bolts and 4 nuts.
e. Jack up and put the transmission onto the frame.
f. Remove the hoist chain.
g. Remove the bolt and rear engine hanger.
3. INSTALL ENGINE REAR MOUNTING BRACKET
Torque:
Bolt A: 18.5 Nm (13 ft. lbs.)
Bolt B: 26 Nm (19 ft. lbs.)
4. TIGHTEN RH AND LH ENGINE MOUNTING INSULATOR BOLTS AND NUTS
Tighten the 4 bolts and nuts holding the mounting insulators to the body mountings.
Torque: 38 Nm (28 ft. lbs.)
5. CONNECT STARTER WIRE
6. M/T: INSTALL CLUTCH RELEASE CYLINDER
a. Connect the clutch line with the bolt.
Torque: 39 Nm (29 ft. lbs.)
b. Install the clutch release cylinder with the 2 bolts.
Torque: 13 Nm (9 ft. lbs.)
7. A/T: INSTALL CROSS SHAFT
Torque:
Bolt: 39 Nm (29 ft. lbs.)
Nut: 18 Nm (13 ft. lbs.)
8. CONNECT SPEEDOMETER CABLE
9. INSTALL PROPELLER SHAFT
10. M/T: INSTALL SHIFT LEVER ASSEMBLY
11. INSTALL FRONT EXHAUST PIPE
a. Install 2 new gaskets and the front exhaust pipe assembly with new 3 nuts.
Torque: 62 Nm (46 ft. lbs.)
b. Install the support bracket with the 2 bolts.
Torque: 39 Nm (29 ft. lbs.)
c. Connect a new gasket and the TWC to the tailpipe with the 2 bolts and nuts.
Torque:39 Nm (29 ft. lbs.)
d. Connect the heated oxygen sensor connector.
12. CONNECT ENGINE WIRE TO CABIN
13. CONNECT PS PUMP
14. CONNECT HOSES
Connect these hoses:
- Fuel return hose
- Fuel inlet hose
- Brake booster vacuum hose
- Evaporative Emission (EVAP) hose
- 2 air hoses for PS idle-up
15. CONNECT HEATER HOSES
16. CONNECT GENERATOR WIRE
17. w/ A/C: INSTALL A/C COMPRESSOR
Torque:25 Nm (18 ft. lbs.)
18. INSTALL INTAKE AIR CONNECTOR
Torque:18 Nm (13 ft. lbs.)
19. INSTALL AIR CLEANER ASSEMBLY
20. CONNECT THESE CABLES:
a. Connect the throttle cable to the throttle body.
b. w/ Cruise Control System: Connect the cruise control cable to the actuator, and install the actuator cover.
21. INSTALL DRIVE BELT FOR GENERATOR, FAN WITH FLUID COUPLING AND WATER PUMP PULLEY
22. INSTALL RADIATOR
23. FILL WITH ENGINE OIL
24. FILL WITH ENGINE COOLANT
25. FILL TRANSMISSION OIL
26. START ENGINE AND CHECK FOR LEAKS
27. CHECK IGNITION TIMING
28. INSTALL ENGINE UNDER COVER
29. INSTALL HOOD
30. PERFORM ROAD TEST
Check for abnormal noise, shock, slippage, and smooth operation.
31. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS