Installation
INSTALLATION
1. INSTALL ENGINE ASSEMBLY IN VEHICLE.
a. Attach the engine hoist chain to the engine hangers.
b. Lower the engine into the engine compartment.
c. Keep the engine level, and align the RH and LH mountings and body mountings.
d. Attach the RH and LH mounting insulators to the body mountings, and temporarily install the 4 bolts and nuts.
e. Remove the hoist chain.
f. Remove the bolt and rear engine hanger.
2. TIGHTEN RH AND LH ENGINE MOUNTING INSULATOR BOLTS AND NUTS
Tighten the 4 bolts and nuts holding the mounting insulators to the body mountings.
Torque: 38 Nm (28 ft. lbs.)
3. CONNECT ENGINE WIRE TO CABIN
4. CONNECT GENERATOR WIRE
5. CONNECT PS PUMP
6. CONNECT HOSES
Connect these hoses:
- Fuel return hose
- Fuel inlet hose
- w/ A.D.D.: Vacuum hose
- Brake booster vacuum hose
- Evaporative Emission (EVAP) hose
- 2 air hoses for PS idle-up
7. CONNECT HEATER HOSES
8. (w/ A/C): INSTALL A/C COMPRESSOR
Torque: 25 Nm (18 ft. lbs.)
9. INSTALL INTAKE AIR CONNECTOR
Torque: 18 Nm (13 ft. lbs.)
10. INSTALL AIR CLEANER ASSEMBLY
11. CONNECT THESE CABLES
a. Connect the throttle cable to the throttle body.
b. w/ Cruise Control System: Connect the cruise control cable to the actuator, and install the actuator cover.
12. INSTALL RADIATOR
13. FILL WITH ENGINE OIL
14. FILL WITH ENGINE COOLANT
15. INSTALL TRANSMISSION