Sliding Door: Service and Repair

DISASSEMBLY




1. REMOVE CUP HOLDER
Using a screwdriver, remove the cup holder as shown in the illustration.




2. REMOVE DOOR TRIM
(a) Remove the screw.
(b) Insert a screwdriver between the door and door trim to pry the trim out.

NOTICE:
Be careful not to damage the door and door trim.

HINT:
Tape the screwdriver tip before use.

(c) Pull the trim to remove it.




3. REMOVE UPPER NO.1 TRIM COVER
Using a screwdriver, remove the upper No.1 trim cover.
HINT:
Tape the screwdriver tip before use.




4. REMOVE UPPER NO.2 TRIM COVER
Using a screwdriver, remove the upper No.2 trim cover.
HINT:
Tape the screwdriver tip before use.




5. REMOVE SERVICE HOLE COVER
Remove the service hole cover.

NOTICE:
At the time of assembly, please refer to the following item.
Do not block the trim clip sealing with the service hole cover.




6. REMOVE SLIDE DOOR FULL OPEN STOP LOCK
(a) Disconnect the cable from the slide door lock control assembly.
(b) Remove the hole plug, cable clamp and slide door full open stop lock.




7. REMOVE SLIDE DOOR LOCK.
(a) Disconnect the cable from the slide door lock control assembly.
(b) Remove the clip.
(c) Remove the 3 screws.

Torque: 4.9 Nm (50 kgf cm, 43 in. lbf)

HINT:
At the time of assembly, please refer to the following item.
Apply adhesive to 3 screws.
Part No.08833-00070, THREE BOND 1324 or equivalent

8. REMOVE THESE PARTS:
(a) Cushion
(b) Female stopper




9. REMOVE WINDOW GARNISH
(a) Using a screwdriver, remove the trim board cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 screws and window garnish.




10. REMOVE INSIDE HANDLE
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the inside handle.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the cables from the inside handle.




11. REMOVE SLIDE DOOR FRONT LOCK
(a) Disconnect the link and cable from the slide door lock control assembly.
(b) Remove the 4 screws.

Torque: 4.9 Nm (50 kgf cm, 43 in. lbf)

HINT:
At the time of assembly, please refer to the following item.
Apply adhesive to the 4 screws.
Part No.08833-00070, THREE BOND 1324 or equivalent

12. REMOVE OUTSIDE HANDLE
(a) Disconnect the link and the cable.
(b) Remove the 2 bolts and outside handle.
(c) Remove the retainer and key cylinder from the outside handle.




13. REMOVE SLIDE DOOR CONTROL FEMALE JUNCTION
(a) Disconnect the connector.
(b) Remove the clamp.
(c) Remove the 2 bolts and slide door control female junction.

14. REMOVE SLIDE DOOR REMOTE CONTROL
(a) Attach the rivet cutter to a drill.




(b) Gently and vertically put the drill to the rivet, and cut the rivet flanges.

NOTICE:
^ Prizing the hole with a drill can lead to damage to the rivet hole or breaking the rivet cutter.
^ Take care as the cut rivet is hot.




(c) Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
(d) Remove the remote control.




HINT:
^ At the time of assembly, please refer to the following items.
^ Apply MP grease to the sliding surface of the slide door remote control.
^ Using an air riveter or hand riveter, install the slide door remote control to the door frame with the rivets.




NOTICE:
^ At the time of assembly, please refer to the following items.
^ Prizing a riveter leads to damage to the riveter, loose tightening and bending the mandrel.




^ Loose tightening may result from either tilting the riveter while handling or the riveter not connecting to the material.




^ Loose tightening also occurs when a rivet is applied between materials without touching.

REASSEMBLY
Reassembly is in the reverse order of disassembly.