Operation CHARM: Car repair manuals for everyone.

Disassembly and Reassembly


DISASSEMBLY





1. DISCONNECT FUEL PUMP CONNECTORS
2. DISCONNECT GROUND PLATE





3. REMOVE FUEL SENDER GAUGE
Push down the portion of A with a finger and push up the sender gauge.

NOTICE: Be careful that the arm of the sender gauge should not bent.

4. REMOVE FUEL FILTER





(a) Remove the screw and pull out the fuel filter.
(b) Remove the O-ring from the fuel filter.

HINT: At the time of assembly, please refer to the following items. Apply a light coat of gasoline to a new O-ring and install it to the fuel filter.

Torque: 2.0 N.m (20 kgf.cm, 17 in.lbf)





5. REMOVE FUEL PUMP FLANGE
Using a screwdriver, remove the snap fit portion in the order of 1, 2 and 3 as shown in the illustration.

HINT: At the time of assembly, please refer to the following items. Apply a light coat of gasoline to a new O-ring of the fuel pump.





6. REMOVE READ WIRE





7. REMOVE "C" BRACKET, RUBBER CUSHION AND FUEL PUMP
Using a screwdriver, remove the snap fit portion in the order 1, 2 and 3 as shown in the illustration.
8. REMOVE FUEL PUMP FILTER FROM FUEL PUMP





(a) Using a small screwdriver, remove the clip.
(b) Pull out the pump filter.

HINT: At the time of assembly, please refer to the following items. Install the pump filter with a new clip.

REASSEMBLY

Reassembly is the reverse order of disassembly.