Operation CHARM: Car repair manuals for everyone.

Manual Steering Gear

SERVICE SPECIFICATIONS
Steering Rack Runout:
Maximum 0.3 mm (0.0118 inch)
Total Preload:
Turning 1.3 Nm (11.3 inch lbs.) Or Less

TORQUE SPECIFICATIONS
Pinion Bearing Adjusting Screw:
With Special Service Tool (SST) 17 Nm (13 ft. lbs.)
Less SST 25 Nm (18 ft. lbs.)
Pinion Bearing Adjusting Screw Lock Nut:
With SST 88 Nm (65 ft. lbs.)
Less SST 113 Nm (83 ft. lbs.)
Rack Guide Spring Cap 25 Nm (18 ft. lbs.)
Rack Guide Spring Cap Lock Nut:
With SST 50 Nm (37 ft. lbs.)
Less SST 69 Nm (51 ft. lbs.)
Rack Housing No.2 Bracket Set Bolt 61 Nm (45 ft. lbs.)
Rack To Rack End:
With SST 61 Nm (45 ft. lbs.)
Less SST 83 Nm (62 ft. lbs.)
Manual Steering Gear Assembly To:
Body 201 Nm (148 ft. lbs.)
Sliding Yoke To Intermediate No.2 Shaft 35 Nm (26 ft. lbs.)
Pinion Shaft To Intermediate No.2 Shaft 35 Nm (26 ft. lbs.)