Operation CHARM: Car repair manuals for everyone.

Power Steering Gear

SERVICE SPECIFICATIONS
Steering Rack Runout:
Maximum 0.3 mm (0.0118 inch)
Total Preload:
Turning 0.9-1.5 Nm (7.8-13.0 inch lbs.)

TORQUE SPECIFICATIONS
Self-Locking Nut 25 Nm (18 ft. lbs.)
Rack Housing Cap 59 Nm (43 ft. lbs.)
Control Valve Housing Set Bolt 18 Nm (13 ft. lbs.)
Rack Guide Spring Cap 25 Nm (18 ft. lbs.)
Rack Housing No.2 Bracket Set Bolt 61 Nm (45 ft. lbs.)
Rack Guide Spring Cap Lock Nut:
With Special Service Tool (SST) 50 Nm (37 ft. lbs.)
Less SST 60 Nm (51 ft. lbs)
Rack Housing No.2 Bracket Set Bolt 61 Nm (45 ft. lbs.)
Rack To Rack End:
With SST 60 Nm (45 ft. lbs.)
Less SST 83 Nm (61 ft. lbs.)
Turn Pressure Tube Union Nut:
With SST 10 Nm (84 inch lbs.)
Less SST 13 Nm (108 inch lbs.)
PS Gear Assembly Set Bolt 201 Nm (148 ft. lbs.)
Pressure Feed Tube To Control Valve Housing:
With SST 36 Nm (26 ft. lbs.)
Less SST 45 Nm (33 ft. lbs.)
Return Tube To Control Valve Housing:
With SST 40 Nm (29 ft. lbs.)
Less SST 49 Nm (36 ft. lbs.)
Sliding Yoke To:
Intermediate No.2 Shaft 35 Nm (26 ft. lbs.)
Control Valve Shaft To:
Intermediate No.2 Shaft 35 Nm (26 ft. lbs.)