Operation CHARM: Car repair manuals for everyone.

Removal and Installation

REMOVAL

1. REMOVE THESE PARTS
a. Cowl Side Trims
b. Lower No.1 Finish Panel
c. Lower No.1 Finish Retainer
d. Instrument Cluster Finish Panel
e. Lower No.2 Finish Panel
f. Grove Compartment
g. Control Instrument Cluster Finish Panel
h. Radio




2. DISCONNECT HEATER CONTROL CABLE

HINT: At the time of installation, please refer to the following item.
After connection, adjust the control cables.




3. REMOVE A/C CONTROL ASSEMBLY
Remove the 2 screws and pulling out the A/C control assembly, then disconnect the connectors.

NOTE: Be careful not to bent the mode control cable, when pull out the A/C control assembly.

INSTALLATION

Installation is in the reverse order of removal

1. AFTER INSTALLATION, INSPECT HEATER CONTROL DIALS AND LEVER OPERATION
Turn the control lever and dials left and right then check that click sound can be heard and recoil is felt.
If click sound can not be heard or recoil is felt, proceed next step.

2. ADJUST HEATER CONTROL CABLES
a. Set A/C control assembly in these conditions.
1. Air inlet control lever at "RECIRC" position
2. Temperature control dial at "MAX. COOL" position
3. Mode control dial at "DEF" position




b. Adjust air inlet control cable.
1. Set air inlet damper control lever to "RECIRC" position.
2. Install inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pushing the outer cable to the direction shown by an arrow in the illustration.




c. Adjust air mix control cable.
1. Set air mix damper control lever to "COOL" position.
2. Install inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pulling the outer cable to the direction shown by an arrow in the illustration.




d. Adjust mode control cable.
1. Set mode control lever to "DEF" position.
2. Install inner cable to lever pin and clap the outer cable.

HINT: Lock the clamp while lightly pushing the outer cable to the direction shown by an arrow in the illustration.




e. Adjust water valve control cable.
1. Set water valve control lever to "COOL" position.
2. Install inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pulling the outer cable to the direction shown by an arrow in the illustration.