Operation CHARM: Car repair manuals for everyone.

Reassembly












REASSEMBLY

HINT:
- Thoroughly clean all parts to be assembled.
- Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces.
- Replace all gaskets and oil seals with new ones.

1. INSTALL SPARK PLUG TUBES

HINT: When using a new cylinder head, spark plug tubes must be installed.





a) Mark the standard position away from the edge, onto the spark plug tube.
Standard protrusion: 47.0 mm (1.850 inch)





b) Apply adhesive to the spark plug tube hole of the cylinder head.
Sealant: Part No.08833-00070, Adhesive 1324, THREE BOND 1324 or equivalent





c) Using a press, press in a new spark plug tube until there is 47.0 mm (1.850 inch) protruding from the camshaft bearing cap installation surface of the cylinder head.

NOTICE: Avoid pressing a new spark plug tube in too far by measuring the amount of protrusion while pressing.

2. INSTALL VALVES





a) Using SST, push in a new oil seal.
SST 09236-00101 (09236-15010)

HINT: Different oil seals are used for the intake and exhaust.
Code mark (intake side only): "H"





b) Install these parts:
(1) Valve
(2) Spring seat
(3) Valve spring
(4) Spring retainer





c) Using SST, compress the valve spring and place the 2 keepers around the valve stem.
SST 09202-70020 (09202-00010)
d) Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.
3. INSTALL VALVE LIFTERS AND SHIMS
a) Install the valve lifter and shim.
b) Check that the valve lifter rotates smoothly by hand.