Overhaul

DISASSEMBLY

1. REMOVE SUNSHADE TRIM STOPPER




a. Remove the screw and stopper.
b. Employ the same manner described above to the other side.

2. REMOVE SUNSHADE TRIM
3. REMOVE SIDE GARNISHES
4. REMOVE SLIDING ROOF GLASS
Remove the 4 nuts and glass.

5. REMOVE ROOF DRIP CHANNEL
Using a screwdriver, remove the roof drip channel.

HINT: Tape the screwdriver tip before use.

6. REMOVE CONTROL RELAY AND DRIVE GEAR ASSEMBLY
a. Disconnect the connectors.
b. Remove the bolt and relay.




c. Remove the 3 bolts and drive gear assembly.




d. Remove the screw and cam plate cover.
e. Remove the large screw, washers and shims.
f. Turn the drive shaft with a screwdriver to align the housing and gear point mark, as shown.
g. Install the cam plate cover and screw.




7. REMOVE WIND DEFLECTOR PANEL
Remove the 2 screws and panel.

8. REMOVE SLIDING ROOF HOUSING




a. Remove the 4 screws with casing pipe stoppers.
b. Remove the 6 screws and housing.

9. REMOVE DRIVE RAIL
a. Pull off the cable of drive rail from the casing pipe.
b. Slide the drive rail forward, then remove it.

10. ADJUST DRIVE RAIL

REASSEMBLY
Reassembly is in the reverse order of disassembly.