Front Door: Service and Repair
Front Door:
COMPONENTS
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL
a. Using a screwdriver, open the cover.
HINT: Tape the screwdriver tip before use.
b. Remove the screw.
c. Using a screwdriver, remove the inside handle bezel as shown in the illustration.
HINT: Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH POWER WINDOW SWITCH
a. Using a screwdriver, remove the upper armrest base panel with power window switch.
HINT: Tape the screwdriver tip before use.
b. Disconnect the connector.
c. Remove the 3 screws and power window switch from the upper armrest base panel.
4. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket garnish.
HINT: Tape the screwdriver tip before use.
5. REMOVE DOOR TRIM
a. Using a screwdriver, remove the 2 caps.
HINT: Tape the screwdriver tip before use.
b. Remove the 2 screws and 2 clips.
c. Insert a screwdriver between the door trim and door panel to pry the door trim.
HINT: Tape the screwdriver tip before use.
d. Pull the door trim upward to remove the door trim.
e. Remove the inner weatherstrip from the door trim.
6. REMOVE TWEETER SPEAKER
7. REMOVE OUTSIDE REAR VIEW MIRROR
Torque: 8.0 N.m (82 kg.cm, 71 in.lb)
8. REMOVE SPEAKER
9. REMOVE INSIDE HANDLE
a. Slide the inside handle backward to remove it.
b. Disconnect the 2 cables from inside handle as shown in the illustration.
10. REMOVE SERVICE HOLE COVER
a. Using a clip remover, remove the clamp and grommets.
b. Remove the service hole cover.
NOTE: Do not tear the cover.
HINT: At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the service hole cover.
11. REMOVE DOOR GLASS
a. Open the door glass until the bolts appear in the service hole.
b. Remove the 2 bolts.
Torque: 8.0 N.m (82 kg.cm, 71 in.lb)
NOTE: Be careful not to drop the door glass.
c. Pull the door glass upward to remove it.
12. REMOVE DOOR GLASS RUN
13. REMOVE UPPER WINDOW FRAME MOULDING
a. Remove the 6 screws.
b. Using a screwdriver or clip remover, remove the upper window frame moulding.
HINT: Tape the screwdriver tip before use.
14. REMOVE DOOR BELT MOULDING
a. Apply protective tape to the outer surface as shown in the illustration, to keep the surface from being scratched.
b. Using a moulding remover, remove the door belt moulding.
15. REMOVE FRONT LOWER FRAME
a. Remove the 2 bolts, nut and front lower frame as shown in the illustration.
b. Remove the No.2 glass run from the front lower frame.
HINT: At the time of reassembly, please refer to the following item. Install the No.2 glass run to the front lower frame as shown in the illustration.
16. REMOVE REAR LOWER FRAME
Remove the bolt, nut and rear lower frame as shown in the illustration.
HINT: Remove the rear lower frame through the service hole.
17. REMOVE WINDOW REGULATOR ASSEMBLY
a. Disconnect the connector.
b. Remove the 5 bolts.
Torque: 8.0 N.m (82 kg.cm, 71 in.lb)
c. Loosen the bolt, then remove the window regulator assembly.
Torque: 8.0 N.m (82 kg.cm, 71 in.lb)
HINT: Remove the window regulator assembly through the service hole.
d. Remove the 3 screws and window regulator motor from the window regulator sub-assembly.
HINT: At the time of reassembly, please refer to the following items.
- Tighten the bolts in the order shown in the illustration.
- Apply MP grease to the window regulator assembly.
NOTE: At the time of reassembly, please refer to the following item.
Do not apply grease to the spring of the window regulator assembly.
18. REMOVE DOOR LOCK
a. Disengage the 2 control cables from the clamp.
b. Remove the clamp.
c. Remove the screw and cable protector.
d. Disconnect the 2 control links from the outside handle and lock cylinder.
e. Disconnect the connector.
f. Remove the bolt, 3 screws and door lock.
HINT: Remove the door lock through the service hole.
Torque:
Bolt: 5.0 N.m (51 kg.cm, 44 in.lb)
Screw: 5.0 N.m (51 kg.cm, 44 in.lb)
HINT:
- At the time of reassembly, please refer to the following items.
- Apply adhesive to 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equivalent.
- Install the door lock as shown in the illustration.
g. Remove the 2 screws and door lock outer cover from the door lock.
HINT: At the time of reassembly, please refer to the following item. Apply MP grease to the sliding and rotating parts of the door lock.
19. REMOVE OUTSIDE HANDLE WITH LOCK CYLINDER
a. Remove the service hole plug.
b. Remove the 2 bolts and outside handle with lock cylinder.
Torque: 5.5 N.m (56 kg.cm, 49 in.lb)
c. Remove the bolt and lock cylinder from the outside handle.
Torque: 5.5 N.m (56 kg.cm, 49 in.lb)
20. REMOVE FRONT DOOR WEATHERSTRIP
Using a clip remover, remove the front door weatherstrip.
21. REMOVE NO.2 FRONT DOOR WEATHERSTRIP
REASSEMBLY
Reassembly is in the reverse order of disassembly.
For Power Window Initialization/Reset