Rear Door: Service and Repair

Rear Door:

COMPONENTS

DISASSEMBLY

1. REMOVE INSIDE HANDLE BEZEL
a. Using a screwdriver, open the cover.

HINT: Tape the screwdriver tip before use.




b. Remove the screw.
c. Using a screwdriver, remove the inside handle bezel as shown in the illustration.

HINT: Tape the screwdriver tip before use.

2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH POWER WINDOW SWITCH
a. Remove the ash tray.




b. Using a screwdriver, remove the upper armrest base panel with power window switch.
c. Disconnect the connector.
d. Remove the power window switch from the upper armrest base panel.




4. REMOVE DOOR TRIM
a. Using a screwdriver, remove the cap.

HINT: Tape the screwdriver tip before use.

b. Remove the screw and 2 clips.
c. Insert a screwdriver between the door trim and door panel to pry the door trim.

HINT: Tape the screwdriver tip before use.

d. Pull the door trim upward to remove the door trim.
e. Remove the inner weatherstrip from the door trim.

5. REMOVE SPEAKER

6. REMOVE INSIDE HANDLE




a. Slide the inside handle backward to remove it.




b. Disconnect the 2 cables from inside handle as shown in the illustration.

7. REMOVE SERVICE HOLE COVER
a. Using a clip remover, remove the clamp and grommets.
b. Remove the service hole cover.

NOTE: Do not tear the cover.

HINT: At the time of reassembly, please refer to the following item. Bring out the 2 control cables and wire harness through the service hole cover.

8. REMOVE DIVISION BAR

HINT: Insert a shop rag inside the door panel to prevent scratching the glass.

a. Open the door glass until the bolts appear in the service hole.
b. Remove the 2 door glass set nuts.
c. Remove the door glass from the glass bracket and lower the door glass into the door panel.

NOTE: Do not damage the door glass.

HINT: Position the door glass toward the front as much as possible.

d. Remove the door glass run.




e. Remove the 2 bolts and screw.
f. Pull the division bar forward.




g. Rotate the division bar 900 and pull it upward as shown in the illustration.

9. REMOVE REAR DOOR QUARTER WINDOW GLASS
a. Remove the rear door quarter window glass.

NOTE: Do not damage the glass.

b. Remove the quarter window weatherstrip from the glass.

10. REMOVE DOOR GLASS
Pull the glass up out of the panel carefully.

HINT: Insert a shop rag inside the panel to prevent scratching the glass.




11. REMOVE UPPER WINDOW FRAME MOULDING
a. Remove the 5 screws.
b. Using a screwdriver or clip remover, remove the upper window frame moulding.

HINT: Tape the screwdriver tip before use.




12. REMOVE DOOR BELT MOULDING
a. Apply protective tape to the outer surface as shown in the illustration, to keep the surface from being scratched.
b. Using a moulding remover, remove the door belt moulding.




13. REMOVE WINDOW REGULATOR ASSEMBLY
a. Disconnect the connector.
b. Remove the 3 bolts.

Torque: 8.0 N.m (82 kg.cm, 71 in.lb)

c. Loosen the bolt, then remove the window regulator assembly.

Torque: 8.0 N.m (82 kg.cm, 71 in.lb)

HINT: Remove the window regulator assembly through the service hole.

d. Remove the 3 screws and window regulator motor from the window regulator sub-assembly.

HINT: At the time of reassembly, please refer to the following items.




- Tighten the bolts in the order shown in the illustration.




- Apply MP grease to the window regulator assembly.

NOTE: At the time of reassembly, please refer to the following item.
Do not apply grease to the spring of the window regulator assembly.

14. REMOVE DOOR LOCK
a. Disengage the 2 control cables from the clamp.
b. Remove the clamp.




c. Remove the screw and cable protector.
d. Disconnect the connector.




e. Remove the bolt, 3 screws and door lock.

HINT: Remove the door lock through the service hole.

Torque:
Bolt: 5.0 N.m (51 kg.cm, 44 in.lb)
Screw: 5.5 N.m (56 kg.cm, 4g in.lb)

HINT:
- At the time of reassembly, please refer to the following items.
- Apply adhesive to 3 screws.

Part No. 08833-00070, THREE BOND 1324 or equivalent.

- Install the door lock as shown in the illustration.

f. Remove the 2 screws and door lock outer cover from the door lock.






HINT: At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating part of the door lock.

15. REMOVE OUTSIDE HANDLE

Torque: 5.5 N.m (56 kg.cm, 49 in.lb)

16. REMOVE REAR DOOR WEATHERSTRIP
17. REMOVE REAR DOOR OUTSIDE LOWER MOULDING
18. REMOVE NO.2 REAR DOOR WEATHERSTRIP

REASSEMBLY
Reassembly is in the reverse order of disassembly.

For Power Window Initialization/Reset Initialization