Removal and Installation
COMPRESSOR AND MAGNETIC CLUTCHCompressor And Magnetic Clutch (Part 1):
Compressor And Magnetic Clutch (Part 2):
REMOVAL
1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR APPROX. 10 MINUTES
2. STOP ENGINE
3. DISCONNECT NEGATIVE (-) TERMINAL CABLE FROM BATTERY
4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
5. 5VZ-FE engine
REMOVE ENGINE UNDER COVER
6. 5VZ-FE engine
DISCONNECT DISCHARGE AND SUCTION HOSES
Remove the 2 bolts and disconnect the both hoses.
NOTE: Cap the open fitting immediately to keep moisture or dirt out of the system.
7. 2UZ-FE engine
DISCONNECT DISCHARGE AND SUCTION HOSES
Remove the 2 nuts and disconnect the both hoses.
NOTE: Cap the open fitting immediately to keep moisture or dirt out of the system.
8. REMOVE DRIVE BELT
9. 5VZ-FE engine
REMOVE COMPRESSOR
a. Disconnect the connector.
b. Remove the 4 bolts and compressor.
10. 2UZ-FE engine
REMOVE COMPRESSOR
a. Disconnect the connector.
b. Remove the 4 bolts and nut.
c. Remove the cooler bracket.
d. Remove the compressor.
INSTALLATION
1. 5VZ-FE engine
INSTALL COMPRESSOR
a. Install the compressor with the 4 bolts.
Torque: 25 N.m (250 kgf.cm, 18 in.lbf)
b. Connect the connector.
2. 2UZ-FE engine
INSTALL COMPRESSOR
a. Install the compressor with cooler bracket with the 4 bolts and nut.
Torque: 25 N.m (250 kgf.cm, 18 in.lbf)
b. Connect the connector.
3. 5VZ-FE engine
CONNECT DISCHARGE AND SUCTION HOSES
Connect the both hoses with the 2 bolts.
Torque: 10 N.m (100 kgf.cm, 7 in.lbf)
NOTE: Hose should be connected immediately after the caps have been removed.
HINT: Lubricate 2 new O-rings with compressor oil and install them to the hoses.
4. 2UZ-FE engine
CONNECT DISCHARGE AND SUCTION HOSES
Connect the both hoses with the 2 nuts.
Torque: 10 N.m (100 kgf.cm, 7 in.lbf)
NOTE: Hose should be connected immediately after the caps have been removed.
HINT: Lubricate 2 new O-rings with compressor oil and install them to the hoses.
5. INSTALL AND CHECK DRIVE BELT
6. 5VZ-FE engine
INSTALL ENGINE UNDER COVER
7. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
8. EVACUATE AIR FROM REFRIGERATION SYSTEM
9. CHARGE SYSTEM WITH REFRIGERANT
Specified amount: 600 ± 50 g (21.16 ± 1.76 oz.)
10. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.