Extension Housing and Transfer Adaptor

REPLACEMENT
1. IF NECESSARY, REPLACE REVERSE RESTRICT PIN





a. Remove the reverse restrict pin.
1 Using a torx socket wrench (T40), remove the screw plug.
2 Using a pin punch and hammer, drive out the slotted spring pin.
3 Remove the reverse restrict pin.
b. Inspect the reverse restrict pin. Turn and push the reverse restrict pin by hand. Check for smooth operation.





c. Install the reverse restrict pin.
1 Install the reverse restrict pin to the extension housing or transfer adaptor.
2 Using a pin punch and hammer, drive in the slotted spring pin.
3 Apply sealant to the plug threads.
Sealant: Part No.08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
4 Using a torx socket wrench (T40), install and torque the screw plug.
Torque: 19 Nm (190 kgf-cm,14 ft. lbs.)





2. 2WD: IF NECESSARY, REPLACE EXTENSION HOUSING OIL SEAL
a. Remove the dust deflector.
b. Using a screwdriver, pry out the oil seal.
c. Using SST and a hammer, drive in a new oil seal.
SST 09950-60010 (09951-00570), 09950-70010 (09951-07150)
Drive in depth: 0 ± 0.5 mm (0 ± 0.020 inch)
d. Coat the oil seal lip with MP grease.
e. Install the deflector.





3. 4WD: IF NECESSARY, REPLACE TRANSFER ADAPTOR OIL SEAL
a. Using a screwdriver, pry out the oil seal.
b. Using SST and a hammer, drive in a new oil seal.
SST 09950-60010 (09951-00570), 09950-70010 (09951-07150)
Drive in depth: 45.6 ± 0.5 mm (1.795 ± 0.020 inch)
c. Coat the oil seal lip with MP grease.





4. 2WD: IF NECESSARY, REPLACE OIL RECEIVER PIPE
a. Remove the bolt and oil receiver pipe.
b. Install the oil receiver pipe with the bolt.
Torque: 11 Nm (115 kgf-cm, 8 ft. lbs.)





5. IF NECESSARY, REPLACE OIL RECEIVER