Part 6

OVERHAUL





130. INSTALL BRAKE DRUM GASKET [35159/98-3]
a. Coat a new brake drum gasket with ATF, install it to the transaxle case.





131. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET [35149B/98-3]
a. Coat a new transaxle case 2nd brake gasket with ATF, install it to the transaxle case.





132. INSTALL GOVERNOR APPLY GASKET NO.1 [35148/98-3]
a. Coat a new governor apply gasket No. 1 with ATF, install it to the transaxle case.
133. INSTALL TRANSMISSION WIRE [82125J/98-9]





a. Coat a new O-ring with ATF, install it to the transaxle solenoid wire.





b. Install the solenoid wire retaining bolt
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
134. INSTALL TRANSMISSION VALVE BODY ASSY [35440/98-9]





a. Make sure that the manual valve lever position, install the valve body with 17 bolts to the transaxle case.
Torque: 11 Nm (110 kgf-cm, 8 ft. lbs.)
Bolt length:
Bolt A: 25 mm (0.984 inch)
Bolt B: 41 mm (1.614 inch)
Bolt C: 45 mm (1.771 inch)

NOTICE:
- Push the valve body against the accumulator piston spring and the check ball body to Install it.
- When installing the valve body to the transaxle case, do not hold the solenoids.
- Tighten those bolts marked by "STAR" in the illustration first temporarily because they are positioning bolts.





b. Connect the 5 solenoid connectors.
c. Install the ATF temperature sensor, clamp and bolt.
Torque: 6.6 Nm (67 kgf-cm, 58 inch lbs.)
135. INSTALL VALVE BODY OIL STRAINER ASSY [35330/98-9]





a. Coat a new O-ring with ATF, install it to the oil strainer.





b. Install the oil strainer and 3 bolts to the valve body.
Torque: 11 Nm (110 kgf-cm, 8 ft. lbs.)
136. INSTALL AUTOMATIC TRANSAXLE OIL PAN GASKET [35168A/98-3]
a. Install a new oil pan gasket to the oil pan.
137. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSY [35106D/98-3]





a. Install the 2 magnets in the oil pan.
b. Apply seal packing or equivalent to new 18 bolts.
Seal packing:
THREE BOND 2430 or equivalent





c. Install oil pan and 18 bolts to the transaxle case.
Torque: 7.8 Nm (80 kgf-cm, 69 inch lbs.)

NOTICE: Because the bolts should be seal bolts, apply seal packing to new bolts and tighten them within 10 minutes after application.





138. INSTALL TRANSAXLE CASE NO.1 PLUG [35104Q/98-3]
a. Coat 4 new O-rings with ATF, install them to the 4 transaxle case No. 1 plugs.
b. Install the 4 transaxle case No. 1 plugs to the transaxle case.
Torque: 7.4 Nm (75 kgf-cm, 65 inch lbs.)





139. INSTALL TRANSMISSION REVOLUTION SENSOR (AISIN-MADE) [89413E]
a. Coat 2 new O-rings with ATF, install them to the 2 sensors.
b. Install the 2 sensors with the 2 bolts to the transaxle case.
Torque: 11.3 Nm (115 kgf-cm, 8 ft. lbs.)





140. INSTALL SPEED SENSOR (TMC-MADE) [89411F/98-9]
a. Coat 2 new O-rings with ATF, install them to the 2 sensors.
b. Install the 2 sensors with the 2 bolts to the transaxle case.
Torque: 11.3 Nm (115 kgf-cm, 8 ft. lbs.)





141. INSTALL OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION) [32921C/3514]
a. Coat a new O-ring AFT, install it to the elbow.
b. Install the elbow to the transaxle case.
Torque: 27 Nm (276 kgf-cm, 20 ft. lbs.)





142. INSTALL OIL COOLER TUBE UNION (INLET OIL COOLER UNION) [32921C/3514]
a. Coat a new O-ring with AFT, install it to the union.
b. Install the union to the transaxle case.
Torque 27 Nm (276 kgf-cm, 20 ft. lbs.)
143. INSTALL BREATHER PLUG HOSE [35104V/98-3]
144. INSTALL PARK/NEUTRAL POSITION SWITCH ASSY [84540G/98-11]





a. Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.
b. Install a new nut stopper and nut.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)





c. Temporarily install control shaft lever.





d. Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.
e. Remove the control shaft lever.





f. Align the groove with neutral basic line.
g. Tighten the 2 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





h. Using a screwdriver, stake the nut with the nut stopper.





i. Install the control shaft lever, washer and nut.
Torque: 13 Nm (133 kgf-cm, 10 ft. lbs.)
145. INSTALL SPEEDOMETER DRIVEN HOLE (ATM) COVER SUB-ASSY [33403M/98-3]
a. Coat the new O-ring with ATF and install it to the speedometer driven hole cover.
b. Install the bolt and speedometer driven hole cover sub-assy to the transaxle assy.
Torque: 7.0 Nm (70 kgf-cm, 61 ft. lbs.)