Procedures

Back Door:

BACK DOOR

DISASSEMBLY




1. REMOVE REAR WIPER ARM
a. Open the cover.
b. Remove the nut and rear wiper arm.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

c. Remove the rear wiper motor grommet.




2. REMOVE STEP LINER
Using a screwdriver, remove the step liner.

HINT: Tape the screwdriver tip before use.




3. REMOVE OUTSIDE MOULDING
a. Remove the 2 nuts.
b. Using a screwdriver, remove the outside moulding.
c. Employ the same manner described above to the other side.

4. REMOVE BACK DOOR PULL STRAP
a. Using a screwdriver, remove the strap cover.

HINT: Tape the screwdriver tip before use.

b. Remove the screw and back door pull strap.




5. REMOVE BACK DOOR CENTER GARNISH
Using a screwdriver, remove the back door center garnish.

HINT: Tape the screwdriver tip before use.




6. REMOVE BACK DOOR SIDE GARNISH
a. Using a screwdriver, remove the back door side garnish.

HINT: Tape the screwdriver tip before use.

b. Employ the same manner described above to the other side.




7. REMOVE BACK DOOR TRIM BOARD
a. Insert a screwdriver between the back door and back door trim board to pry the back door trim board out.

NOTE: Be careful not to damage the back door and back door trim board.

HINT: Tape the screwdriver tip before use.

b. Pull the back door trim board to remove it as shown in the illustration.

8. REMOVE INNER WEATHERSTRIP
Using a screwdriver, remove the inner weatherstrip from the back door trim board.

HINT: Tape the screwdriver tip before use.

9. REMOVE NO.1 SERVICE HOLE COVER
10. REMOVE NO.2 SERVICE HOLE COVER

11. REMOVE BACK DOOR ECU
a. Using a drill of less than 3.2 mm (0.126 in.), drill out the 2 rivet heads.

HINT: Gently and vertically put the drill to the rivets, and cut the rivet flanges.

CAUTION: Take care as the cut rivets are hot.

NOTE: Prizing the hole with a drill can lead to damage to the rivet hole or the drill itself.

b. Remove the back door ECU.

HINT: At the time of reassembly, please refer to the following item.
Using an air riveter with nose piece No.1 or a hand riveter with nose piece No.1 to install new 3 rivets to the front door outside lower moulding.






NOTE:
- At the time of reassembly, please refer to the following items.
- Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.




- Do not tilt the riveter disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.




- Install the rivet while attaching materials, as they are not tightened firmly.

12. REMOVE BACK DOOR GLASS




a. Open the back door glass until the bolts appear in the service hole.
b. Disconnect the connectors.
c. Remove the 2 bolts and guide bracket.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)




d. Remove the 4 bolts and back door glass as shown in the illustration.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)

NOTE: Be careful not to drop the back door glass.

13. REMOVE OUTER WEATHERSTRIP




a. Apply protective tape to the outer surface as shown in the illustration, to keep the surface from being scratched.
b. Using a moulding remover, remove the outer weatherstrip.

14. REMOVE BACK DOOR GLASS RUN

15. REMOVE BACK DOOR GLASS GUIDE RAIL
a. Disengage the clamps.
b. Remove the 3 nuts and back door glass guide.
c. Employ the same manner described above to the other side.




16. REMOVE POWER WINDOW REGULATOR
a. Disconnect the connector.
b. Disengage the connector and clamp.
c. Remove the 4 nuts and power window regulator.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)






HINT: Remove the power window regulator through the service hole.

d. Remove the 3 screws and power window regulator motor from the power window regulator.
e. Remove the nut and limit switch from the power window regulator.

HINT: At the time of reassembly, please refer to following item. Remove the window regulator gear, then apply MP grease to the power window regulator.

NOTE: At the time of reassembly, please refer to following item. Do not apply grease to the spring of the power window regulator.

17. REMOVE REAR WIPER MOTOR




a. Disconnect the connector.
b. Disengage the connector and clamp.
c. Remove the service hole plug.
d. Unfasten the 3 bolts, then remove the rear wiper motor.

Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)

18. REMOVE BACK DOOR LOCK
a. Remove the back door handle protector.
b. Disconnect the control cable from the back door outside handle.

c. Using a screwdriver, remove the back door lock protector.

HINT: Tape the screwdriver tip before use.

d. Remove the 3 bolts and back door lock.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)




19. REMOVE OUTSIDE GARNISH
a. Remove the 2 service hole plugs.
b. Remove the 2 nuts.




c. Using a screwdriver, remove the outside garnish.

HINT: Tape the screwdriver tip before use.

d. Remove the 2 screws and outside handle from the outside garnish.
e. Remove the nut and key cylinder from the outside garnish.
f. Remove the 4 screws and licence plate light assembly from the outside garnish.

20. w/ Rear spoiler:
REMOVE REAR SPOILER

21. w/o Rear spoiler:
REMOVE HIGH MOUNT STOP LIGHT

REASSEMBLY
Reassembly is in the reverse order of disassembly.