Operation CHARM: Car repair manuals for everyone.

Part 3 of 3

REASSEMBLY





41. INSTALL EXTENSION HOUSING AND NEW GASKET
a. Apply seal packing or equivalent to the 6 bolts.
Seal packing: Part No. 08833-00080, THREE BOND 1344 LOCTITE 242 or equivalent
b. Install the extension housing and a new gasket to the case with the 6 bolts.

HINT: The 2 lower bolts are shorter.

Torque: 36 Nm (370 kgf-cm, 27 ft. lbs.)





42. INSTALL TRANSMISSION HOUSING
a. Clean the threads of the bolts and case with white gasoline.
b. Apply seal packing or equivalent to the 6 bolts.
Seal packing: Part No. 08833-00080, THREE BOND 1344 LOCTITE 242 or equivalent
c. Install the transmission housing with the 6 bolts.
Torque:
14 mm bolt: 34 Nm (345 kgf-cm, 25 ft. lbs.)
17 mm bolt: 57 Nm (580 kgf-cm, 42 ft. lbs.)





43. INSTALL NO. 2 VEHICLE SPEED SENSOR
a. Install a new O-ring to the sensor.
b. Install the No. 2 vehicle speed sensor with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





44. INSTALL NO. 1 VEHICLE SPEED SENSOR
a. Install a new O-ring to the sensor.
b. Install the No. 1 vehicle speed sensor with the bolt.
Torque: 16 Nm (160 kgf-cm, 12 ft. lbs.)





45. INSTALL O/D DIRECT CLUTCH SPEED SENSOR
a. Install a new O-ring to the sensor.
b. Install the O/D direct clutch speed sensor with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)





46. INSTALL ELBOW
a. Coat new O-rings with ATF and install them to each elbow.
b. Install the 2 elbows.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)





47. INSTALL ATF TEMPERATURE SENSOR
a. Coat a new O-ring with ATF and install it to the ATF temperature sensor.
b. Install the sensor.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)
48. INSTALL PARK/NEUTRAL POSITION SWITCH





a. Install the park/neutral position switch onto the manual valve lever shaft and temporarily tighten the adjusting bolt.
b. Install the grommet and a new lock washer. Install the nut.
Torque: 6.9 Nm (70 kgf-cm, 61 inch lbs.)
c. Using the control shaft lever, fully turn the manual lever shaft back and return 2 notches. It is now in neutral.





d. Align the neutral basic line with the switch groove, and tighten the adjusting bolt.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
e. Bend the tabs of the lock washer.

HINT: Bend at least 2 of the lock washer tabs.





49. INSTALL CONTROL SHAFT LEVER
Torque: 16 Nm (160 kgf-cm, 12 ft. lbs.)
50. INSTALL 2 WIRE HARNESS BRACKETS
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
51. INSTALL DRAIN PLUG AND A NEW GASKET