Rear Door: Service and Repair

REAR DOOR

OVERHAUL

HINT:
- The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
- On the RH side use the same procedure as on the LH side.





1. REMOVE DOOR PULL HANDLE
a. Using a screwdriver,disengage the claw, remove the door pull handle.

HINT: Tape the screwdriver tip before use.

2. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH




a. Remove the screw.
b. Using a screwdriver,disengage the claw,remove the door inside handle bezel.




c. Remove the screw.
d. Using a screwdriver, disengage the claw,remove the rear door trim board, and then disconnect the connector.

HINT: Tape the screwdriver tip before use.




3. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH
a. Remove the bolt.
b. Remove the inside handle, and then disconnect the 2 cables from the rear door lock assembly

4. REMOVE REAR DOOR SERVICE HOLE COVER LH

5. REMOVE REAR SPEAKER ASSEMBLY
a. Remove the 3 bolts.
b. Disconnect the connector then remove the rear speaker assembly.

6. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

7. REMOVE REAR DOOR GLASS RUN LH




8. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH
a. Remove the 2 bolts and rear door window division bar.

9. REMOVE REAR DOOR QUARTER WINDOW GLASS LH




10. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

HINT: Insert a shop rag inside the door panel to prevent scratching the glass.

a. Open the door glass.
b. Tilt the door glass and disconnect the roller of the regulator from the glass channel to remove the door glass.

NOTE: Do not damage the door glass.

HINT: Pull the glass upward to remove it.

11. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH
a. Remove the 4 bolts.

12. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
a. Using a torx wrench (T25), remove the 3 screws and motor assembly.

13. APPLY BODY GREASE
a. Apply MP grease to the sliding and rotating parts of the regulator assembly.




14. REMOVE REAR DOOR LOCK ASSEMBLY LH
a. Disconnect the connectors.
b. Disconnect the links from the rear door outside handle.
c. Using a torx wrench (T30), remove the 4 screws and rear door lock assembly.

15. APPLY BODY GREASE
a. Apply MP grease to the sliding and rotating parts of the door lock.




16. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
a. Using a torx wrench (T30), remove the 2 screws.
b. Using a screwdriver, remove the rear outside handle cover.
c. Pushing the outside handle in the arrow mark direction in the illustration, remove the front outside handle and front outside handle frame.




17. INSTALL REAR DOOR LOCK ASSEMBLY LH
a. Using a torx wrench (T30), install the rear door lock assembly with the 4 screws.

Torque:
A : 5.0 N.m (50 kgf.cm, 44 in.lbf)
B : 5.5 N.m (56 kgf.cm, 49 in.lbf)

b. install the bolts.
c. Connect the links to the rear outside handle.
d. Connect the connectors.

18. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH
a. Using a torx wrench (T25), install the power window regulator motor assembly with the 3 screws.

Torque: 3.9 - 6.9 N.m (39.8 - 70.3 kgf.cm, 35 - 61 in.lbf)

19. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH
a. Install the rear door window regulator with the 4 bolts.

Torque: 11.0 N.m (112 kgf.cm, 8 in.lbf)




20. INSTALL REAR DOOR SERVICE HOLE COVER LH
a. Install a new service hole cover to the door panel.

HINT:
- When installing the service hole cover, pull out the links and connectors through the service hole cover
- There should be no wrinkles or folds after attaching the service hole cover.
- After attaching the service hole cover, check the sealing condition.