Part 1

Part 1 Of 6:

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OVERHAUL
1. REMOVE SPARK PLUG
2. REMOVE OIL FILLER CAP SUB-ASSY
3. REMOVE OIL FILLER CAP GASKET
4. REMOVE CYLINDER HEAD COVER SUB-ASSY LH
5. REMOVE CYLINDER HEAD COVER GASKET NO.2
6. REMOVE CYLINDER HEAD COVER SUB-ASSY
7. REMOVE CYLINDER HEAD COVER GASKET
8. REMOVE VENTILATION VALVE SUB-ASSY
9. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSY
a. Remove the 2 camshaft oil control valves.
b. Remove the O-ring from each camshaft oil control valve.
10. REMOVE CRANKSHAFT POSITION SENSOR NO. 1
11. REMOVE OIL LEVEL GAGE SUB-ASSY
12. REMOVE OIL LEVEL GAGE GUIDE
13. REMOVE CRANKSHAFT PULLEY





a. Using SST, loosen the pulley bolt.
SST 09213-54015 (91651-60855), 09330-00021





b. Using SST and the pulley bolt, remove the pulley.
SST 09950-50013 (09951-05010, 09952-05010, 09953-05010, 09954-05030)

NOTICE: Before using SST, apply lubricating oil on the threads and tip of the center bolt 100.

14. REMOVE TIMING BELT NO.1 COVER
15. REMOVE TIMING BELT NO.2 COVER
16. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
17. REMOVE TIMING BELT GUIDE NO.2
18. REMOVE TIMING BELT





a. Set No. 1 cylinder to TDC/compression.
1 Temporarily install the crankshaft pulley bolt with the washer to the crankshaft.
2 Turn the crankshaft clockwise, and align the timing marks of the crankshaft timing pulley and oil pump body.





3 Check that timing marks of the camshaft timing pulleys and No. 3 timing belt cover are aligned. If not, turn the crankshaft 1 revolution (360°).
4 Remove the crankshaft pulley bolt.





b. Place 3 installation marks and front mark on the timing belt.

HINT: It is not necessary if the marks are still existed.

1 Place 3 new installation marks on the timing belt to match the timing marks of the timing pulleys.
2 Place a new front mark on the timing belt.





c. Remove the timing belt tensioner.

NOTICE: Do not install the tensioner as it removed.





d. Remove the timing belt in this order.
19. REMOVE TIMING BELT IDLER SUB-ASSY NO.1
a. Using a 10 mm hexagon wrench, remove the bolt, idler pulley and plate washer.
20. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
21. REMOVE CRANKSHAFT POSITION SENSOR
22. REMOVE CAMSHAFT TIMING PULLEY





a. Using SST, remove the bolt and RH timing pulley.
SST 09960-10010 (09962-01000, 0996-01000)





b. Using SST, remove the bolt and LH timing pulley.
SST 09960-10010 (09962-01000, 0996-01000)

HINT: Arrange the camshaft timing pulleys (RH and LH sides).

23. REMOVE TIMING BELT NO.3 COVER
24. REMOVE TIMING BELT IDLER BRACKET
25. REMOVE TIMING BELT PLATE