Overhaul

DISASSEMBLY




1. REMOVE CUP HOLDER
Using a screwdriver, remove the cup holder as shown in the illustration.

2. REMOVE DOOR TRIM




a. Remove the screw.
b. Insert a screwdriver between the door and door trim to pry the trim out.

NOTE: Be careful not to damage the door and door trim.

HINT: Tape the screwdriver tip before use.

c. Pull the trim to remove it.




3. REMOVE UPPER N0.1 TRIM COVER
Using a screwdriver, remove the upper No.1 trim cover.

HINT: Tape the screwdriver tip before use.




4. REMOVE UPPER N0.2 TRIM COVER
Using a screwdriver, remove the upper No.2 trim cover.

HINT: Tape the screwdriver tip before use.




5. REMOVE SERVICE HOLE COVER
Remove the service hole cover.

NOTE: At the time of reassembly, please refer to the following item. Do not block the trim clip sealing with the service hole cover.

6. w/o Power slide door:
REMOVE SLIDE DOOR FULL OPEN STOP LOCK




a. Disconnect the cable from the slide door lock control assembly.
b. Remove the hole plug, cable clamp and slide door full open stop lock.

7. w/ Power slide door:
REMOVE SLIDE DOOR FULL OPEN STOP LOCK

8. REMOVE SLIDE DOOR LOCK




a. Disconnect the cable from the slide door lock control assembly.
b. Disconnect the connector.
c. Remove the clip.
d. Remove the 3 screws.

Torque: 4.9 N.m (50 kgf.cm, 43 in.lbf)

HINT: At the time of reassembly, please refer to the following item. Apply adhesive to the 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equivalent

9. REMOVE CUSHION
10. REMOVE FEMALE STOPPER
11. REMOVE WINDOW GARNISH




a. Using a screwdriver, remove the trim board cover.

HINT: Tape the screwdriver tip before use.

b. Remove the 3 screws and window garnish.

12. REMOVE INSIDE HANDLE




a. Remove the 2 screws.
b. Using a screwdriver, remove the inside handle.

HINT: Tape the screwdriver tip before use.

c. Disconnect the cables from the inside handle.

13. REMOVE SLIDE DOOR FRONT LOCK




a. Disconnect the link and cable from the slide door lock control assembly.
b. Remove the 4 screws and slide door front lock.

Torque: 4.9 N.m (50 kgf.cm, 43 in.lbf)

HINT: At the time of reassembly, please refer to the following item. Apply adhesive to the 4 screws.
Part No. 08833-00070, THREE BOND 1324 or equivalent

14. REMOVE OUTSIDE HANDLE
a. Disconnect the link and cable.
b. Remove the 2 bolts and outside handle.
c. Remove the retainer and key cylinder from the outside handle.

15. REMOVE SLIDE DOOR CONTROL MALE JUNCTION




a. Disconnect the connector.
b. Remove the clamp.
c. Remove the 2 bolts and slide door control male junction.

16. REMOVE SLIDE DOOR LOCK REMOTE CONTROL ASSEMBLY
a. Disconnect the control link.
b. Attach the rivet cutter to a drill.




c. Gently and vertically put the drill to the rivet, and cut the rivet flanges.

NOTE:
- Prizing the hole with a drill can lead to damage to the rivet hole or breaking the rivet cutter.
- Take care as the cut rivet is hot.




d. Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
e. Remove the slide door lock control assembly.






HINT: At the time of reassembly, please refer to the following items.
- Apply MP grease to the sliding surface of the slide door lock control assembly.
- Using an air riveter or hand riveter, install the slide door lock control assembly to the door frame with the rivets.






NOTE: At the time of reassembly, please refer to the following items.
- Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.




- Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.




- Install the rivet while attaching materials, as they are not tightened firmly.

REASSEMBLY
Reassembly is in the reverse order of disassembly.