Manual A/C

Air Conditioning Control Assembly (Manual A/C):

REMOVAL

1. REMOVE COWL SIDE TRIMS
2. REMOVE LOWER NO.1 FINISH PANEL
3. REMOVE LOWER NO.1 FINISH RETAINER
4. REMOVE METER CLUSTER PANEL
5. REMOVE INSTRUMENT CLUSTER FINISH PANEL
6. REMOVE LOWER NO.2 FINISH PANEL
7. REMOVE GROVE COMPARTMENT
8. REMOVE CONTROL INSTRUMENT CLUSTER FINISH PANEL
9. REMOVE RADIO RECEIVER ASSEMBLY
10. DISCONNECT HEATER CONTROL CABLE






NOTE: When the heater control cables is disconnected, should not bend the cable.




11. REMOVE A/C CONTROL ASSEMBLY
Remove the 2 screws and pulling out the A/C control assembly, then disconnect the connectors.

NOTE: Be careful not to bent the mode control cable, when pull out the A/C control assembly.

INSTALLATION
Installation is in the reverse order of removal.

1. AFTER INSTALLATION, INSPECT HEATER CONTROL DIALS AND LEVER OPERATION
Turn the control lever and dials left and right then check that click sound can be heard and recoil is felt.
If click sound can not be heard or recoil is felt, proceed next step.

2. ADJUST HEATER CONTROL CABLES
a. Set A/C control assembly in these conditions.
1. Temperature control dial at "MAX. COOL" position
2. Mode control dial at "DEF" position




b. Adjust air mix control cable.
1. Set air mix damper control lever to "COOL" position.
2. Install inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pushing the outer cable to the direction shown by an arrow in the illustration.




c. Adjust mode control cable.
1. Set mode control lever to "DEF" position.
2. Install inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pulling the outer cable to the direction shown by an arrow in the illustration.




d. Adjust water valve control cable.

1. Set water valve control lever to "COOL" position.
2. Install inner cable to lever pin and clamp the outer cable.

HINT: Lock the clamp while lightly pushing the outer cable to the direction shown by an arrow in the illustration.