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REPLACEMENT
1. WORK FOR PREVENTING GASOLINE FROM SPILLING OUT
2. REMOVE AUTOMATIC TRANSMISSION ASSY (2WD DRIVE TYPE)
3. REMOVE AUTOMATIC TRANSMISSION ASSY (4WD DRIVE TYPE)
4. DRAIN ENGINE COOLANT
5. DRAIN ENGINE OIL
6. REMOVE BATTERY
7. REMOVE HOOD SUB-ASSY
a) Disconnect the windshield washer hose
b) Separate the 2 hood supports.
c) Remove the 4 bolts and hood.
8. REMOVE V-BANK COVER
9. DISCONNECT VENTILATION HOSE NO.2
10. REMOVE AIR CLEANER ASSY
11. REMOVE RADIATOR SUPPORT SEAL UPPER
a) Remove the 11 clips and radiator support seal upper.
12. REMOVE RADIATOR ASSY
13. REMOVE FAN SHROUD
a) Unfasten the hose clamp, and separate the 2 oil cooler hoses from the fan shroud.
b) Remove the fan shroud.
14. LOOSEN FAN W/ FLUID COUPLING
15. REMOVE FAN AND GENERATOR V BELT
16. REMOVE FAN W/ FLUID COUPLING
a) Remove the 4 bolts and fan w/fluid coupling.
17. REMOVE FAN PULLEY
18. SEPARATE VANE PUMP ASSY
19. REMOVE GENERATOR ASSY
20. SEPARATE COOLER COMPRESSOR ASSY
21. DISCONNECT FUEL PIPE SUB-ASSY NO.1
22. DISCONNECT FUEL PIPE SUB-ASSY NO.2
23. DISCONNECT HEATER WATER INLET HOSE B
24. DISCONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)
25. REMOVE INTAKE AIR SURGE TANK
26. SEPARATE ENGINE WIRE
a) Remove the front door scuff plate RH.
b) Remove the cowl side trim board RH.
c) Remove the glove compartment door.
d) Disconnect each connector for the ECM, four wheel drive control ECU (4WD only) and instrument panel wire before pull out the engine wire into the engine room.
e) Disconnect the front differential connector
27. SEPARATE ENGINE WIRE NO. 2
a) Disconnect the ground cable from the cylinder block





28. REMOVE ENGINE ASSY
a) Install the 2 engine hangers with the 4 bolts as shown in the illustration.
Part No.:
Engine hanger No. 1 12281-31060
Engine hanger No. 2 12282-31040
Bolt 90119-08177
Torque: 33 Nm (336 kgf-cm, 24 ft. lbs.)
b) Attach the engine sling device and hang the engine with the chain block.





c) Remove the 4 bolts and 4 nuts, and separate the engine mounting brackets from the frame brackets.
d) Lift the engine out of the vehicle carefully.

NOTICE: Make sure the engine is clear of all wiring and hoses.

e) Place the engine onto a working bench.
29. REMOVE DRIVE PLATE & RING GEAR SUB-ASSY
30. REMOVE ENGINE WIRE
31. REMOVE RADIATOR HOSE NO.1
32. REMOVE RADIATOR OUTLET, NO.2 HOSE CLAMP OR CLIP
33. REMOVE HEATER WATER INLET HOSE A
34. REMOVE HEATER WATER OUTLET HOSE A(FROM HEATER UNIT)
35. REMOVE VENTILATION HOSE
36. REMOVE VENTILATION HOSE NO.2
37. REMOVE EXHAUST MANIFOLD SUB-ASSY RH
a) Remove the 6 nuts, exhaust manifold and gasket.
38. REMOVE EXHAUST MANIFOLD SUB-ASSY LH
a) Remove the 6 nuts, exhaust manifold and gasket.
39. REMOVE ENGINE MOUNTING BRACKET FRONT NO.1 RH
a) Remove the 4 bolts and engine mounting bracket w/ engine mounting insulator.
40. REMOVE ENGINE MOUNTING BRACKET FRONT NO.1 LH
a) Remove the 3 bolts and engine mounting bracket w/ engine mounting insulator.