Part 2
Part 1 Of 2:
Part 2 Of 2:
OVERHAUL
36. INSTALL IGNITION OR STARTER SWITCH ASSY
a. Install the ignition or starter switch assy to the steering column bracket assy upper with 2 screws.
37. INSTALL UN-LOCK WARNING SWITCH ASSY
a. Install the un-lock warning switch assy to the steering column bracket assy upper.
b. Connect the un-lock warning switch assy connector to the ignition or starter switch assy.
38. INSTALL IGNITION SWITCH LOCK CYLINDER & KEY SET
a. Make sure that the ignition switch lock cylinder assy is at the ACC position.
b. Install the ignition switch lock cylinder assy.
39. INSTALL TRANSPONDER KEY AMPLIFIER
NOTICE: Take care not to push the amplifier up with excessive force to prevent it from being damaged.
a. Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.
b. Push up the transponder key amplifier and connect it to the upper bracket.
40. INSPECT STEERING LOCK OPERATION
a. Check that the steering mechanism is activated when removing the key.
b. Check that the steering mechanism is deactivated when inserting the key and turning it to ACC position.
41. INSTALL STEERING ENERGY ABSORBING PLATE GUIDE
42. INSTALL STEERING COLUMN ENERGY ABSORBING PLATE
43. INSTALL STEERING ENERGY ABSORBING PIN SUB-ASSY
44. INSTALL STEERING MAIN SHAFT ASSY
a. Install the compression spring, bearing thrust collar and bearing to the No. 1 main shaft.
b. Temporarily install the steering column tube sub-assy upper to the No.1 main shaft.
c. Secure the No. 1 main shaft with the steering column tube sub-assy upper and SST in a vise.
SST 09316-60011 (09316-00051)
d. Using SST, compress the spring of the steering column tube sub-assy upper.
SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09958-04011)
NOTICE: Do not overtighten the SST.
e. Using a snap ring expander, install a new snap ring to the main shaft.
f. Assemble the No.1 main shaft with the steering column tube sub-assy upper and No.2 main shaft sub-assy.
g. Using a hexagon wrench (6 mm), install the 2 tilt steering bolts.
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)
h. Install the main shaft with the steering column tube sub-assy upper to the column tube.
i. Tilt & telescopic steering: Install the steering column No.1 ring to the steering main shaft.
j. Using SST, install the tension spring.
SST 09921-00010
k. Install the turn signal bracket with the 2 bolts.
Torque: 5.7 Nm (58 kgf-cm, 50 inch lbs.)
l. Install the steering column protector with the 2 bolts.
Torque: 6 Nm (60 kgf-cm, 52 inch lbs.)
m. Using SST, install the 2 tension springs.
SST 09921-00010
45. INSTALL STEERING COLUMN BRACKET ASSY UPPER (TILT & TELESCOPIC STEERING)
a. Temporarily install the lock wedge, steering column bracket assy upper and steering column upper clamp with the 2 new tapered-head bolts.
b. Tighten the 2 tapered-head bolts until the bolt heads break off.
c. Make the telescopic mechanism most extended condition.
d. After tightening the telescopic lever bolt, perform the loosening procedure at least 5 times to stabilize.
Torque:
Tighten: 20 Nm (205 kgf-cm, 15 ft. lbs.)
Loosen: 0 Nm (0 kgf-cm, 0 ft. lbs.)
e. Fix the telescopic lever bolt.
Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)
f. Install the telescopic lever on the position where the telescopic locks.
g. Fix the telescopic lever to the steering column assy with a inverse nut.
Torque: 23 Nm (240 kgf-cm, 17 ft. lbs.)
h. Install the inverse nut on the steering telescopic lever.
Torque: 23 Nm (240 kgf-cm, 17 ft. lbs.)
46. INSTALL STEERING COLUMN BRACKET ASSY UPPER (TILT STEERING)
a. Temporarily install the steering column bracket assy upper and steering column upper clamp with the 2 new tapered-head bolts.
b. Tighten the 2 tapered-head bolts until the bolt heads break off.
47. INSTALL STEERING INTERMEDIATE SHAFT ASSY
a. Align the matchmarks on the steering column assy and the steering intermediate shaft assy.
b. Install the steering intermediate shaft assy and thrust stopper to the steering column assy with the bolt.
Torque: 36 Nm (360 kgf-cm, 27 ft. lbs.)
48. INSTALL STEERING COLUMN ASSY
a. Install the steering column assy with the steering intermediate shaft assy with the 4 steering column set nuts.
Torque: 26 Nm (270 kgf-cm, 20 ft. lbs.)
b. Connect the wire harness to the steering column assy.
c. Connect each of the connectors to the steering column assy.
49. INSTALL STEERING COLUMN HOLE COVER
a. Install the steering column hole cover with the 4 clips.
b. Install the heater to register duct to the heater unit.
50. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSY NO.2
a. Align the matchmarks on the power steering gear and steering intermediate shaft sub-assy No.2.
b. Install the steering intermediate shaft sub-assy No.2 to the steering gear box with the bolt C.
Torque:
Bolt C: 36 Nm (360 kgf-cm, 27 ft. lbs.)
51. INSTALL STEERING SLIDING YOKE
a. Align the matchmarks on the steering column and steering sliding yoke.
b. Install the steering sliding yoke to the steering column assy and slide it upward.
c. Align the matchmarks on the intermediate shaft sub-assy No.2 and steering sliding yoke.
d. Install the sliding yoke to the intermediate shaft sub-assy No.2 with the bolt A and bolt B.
Torque: Bolt A, B: 36 Nm (360 kgf-cm, 27 ft. lbs.)
52. INSTALL ENGINE UNDER COVER ASSY REAR
a. Install the engine under cover assy rear with the 4 bolts.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)
53. INSTALL ENGINE UNDER COVER SUB-ASSY NO.1
a. Install the engine under cover sub-assy No. 1 with the 4 bolts.
Torque: 29 Nm (300 kgf-cm, 22 ft. lbs.)
54. INSTALL TURN SIGNAL SWITCH ASSY
a. Install the turn signal switch assy with the 3 screws.
b. Connect the 3 connectors to the turn signal switch assy.
55. INSTALL SPIRAL CABLE SUB-ASSY
a. Check that the front wheels are facing straight ahead.
b. Turn the spiral cable counterclockwise by hand until it becomes harder to turn.
c. Then rotate the spiral cable clockwise about 2.5 turns to align the mark.
HINT: The spiral cable will rotate about 2.5 turns to either left or right of the center.
d. Install the spiral cable with the 4 screws.
e. Connect the 2 connectors to the spiral cable sub-assy.
56. INSTALL STEERING COLUMN COVER UPR
a. Install the steering column cover upper to the steering column assy.
57. INSTALL STEERING COLUMN COVER LWR
a. Install the steering column cover lower to the steering column assy.
b. Install the 3 screws to the steering column cover upper and lower.
58. INSTALL INSTRUMENT PANEL LOWER LH
59. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSY LOWER
60. INSTALL COWL SIDE TRIM BOARD LH
61. INSTALL FRONT FLOOR FOOTREST
62. INSTALL FRONT DOOR SCUFF PLATE LH
63. INSTALL STEERING WHEEL ASSY
a. Align the matchmarks; on the steering wheel and main shaft assy.
b. Install the steering set nut.
Torque: 50 Nm (510 kgf-cm, 37 ft. lbs.)
c. w/o Steering pad switch: Connect the connector.
64. INSTALL HORN BUTTON ASSY
NOTICE:
- Never use airbag parts from another vehicle. When replacing parts, replace with new ones.
- Make sure the wheel pad is installed to the specified torque.
- If the wheel pad has been dropped, or there are cracks, dents or other defects in the case or connector, replace the wheel pad with a new one.
- When installing the wheel pad, take care that the wirings do not interfere with other parts and are not pinched between other parts.
a. Connect the horn ground harness to the horn button assy.
b. Connect the 2 airbag connectors.
c. Install the horn button assy after confirming that the circumference groove of torx screw is caught on the screw case.
d. Using a torx socket wrench (Torx socket wrench (T=30)), torque the 2 screws.
Torque: 8.8 Nm (90 kgf-cm, 78 inch lbs.)
65. INSTALL STEERING WHEEL COVER LOWER NO.2
66. INSTALL STEERING WHEEL COVER LOWER NO.3
67. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
68. INSTALL BATTERY NEGATIVE TERMINAL
69. INSPECT SRS WARNING LIGHT